List of Mechanical Spare Parts of ZJ40DBT Rig
Item No. Description of Item Model/ Part No. Unit Qty.
LOT-1: Spare of Generator & Compressor
A. Spare for Rig Generator Cummins Model: C1340S ( Engine Model : KTA50-G8) 1429KW
1 Fuel Filter Element P/N: FS1006 Pcs. 32
2 Oil Filter P/N: LF3325 Pcs. 42
3 Oil Filter P/N: LF777 Pcs. 44
4 Air Filter P/N: Fleetguard AF25278 Pcs. 30
5 Fan Belt P/N: 3003343 Pcs. 6
6 Air Starter Complete Assy. Model:SS825GC03R31
SI. No-100928097
Max. Pressure: 225 Psi
Model: Ingersoll Rand Set 2
7 Vain Set for Above Air Starter Set 4
8 Pinion Drive of Above Air Starter pcs 4
B. 250KW Auxiliary Generator : Make:Volvo Penta, Engine Model: TAD734GE
1 Temperature Sensor 20513350 Pcs. 2
2 Diesel Filter 20998805/ Volvo 11110683 Pcs. 51
3 Engine Oil Filter 20998807 Pcs. 36
4 Air Filter Volvo 21377909 Pcs. 31
C. Rotary Air screw Compressors: Sullair. Model: WS3010AC
1 sullube 32 fluid ( compressor oil) 18.5 litre per can can 5
2 AOS element 2250137 Pcs 4
3 Water Separator 2250166734 Pcs. 4
4 Filter/return tube sullicon repair kit 02250117-782 Pcs. 1
5 Oil filter element 02250155-709 Pcs. 10
6 Overloading Air Filter 02250125-372 /369 Pcs. 4
7 Oil and Gas Separator 02250121-500 Pcs. 4
8 Clutch Elastomer 88290019-861 Pcs. 2
D. Spare for Air Dryer
1 Air filter element (for SYCD-6f dryer) T006 Pcs. 2
2 Air filter element (for SYCD-6f dryer) C006 Pcs. 2
3 Air dryer set (Sullair), max. air pressure 230psig, 400V, 3P, 50Hz model: RC-850-400-3-50-A/ equivalent set 1
LOT-2: Spare for Solid control system & Others
A. Spares for Mud Manifold
1 4″×35 MPa Kelly Hose with 4″ Hammer Union Fig-1002 at Both End, Length 18 meter. 4″×35 Mpa×18 meter, One end is 4″ Fig-1002 Hammer Female Union, The Other End is 4″ Fig-1002 Hammer Male Union. pcs 1
2 4″×35 MPa stand pipe Hose with 4″ Hammer Union Fig-1002 at Both End, Length-20 feet (Male female hammer union) pcs 2
3 4″ mud gate valve, Fig-1002 hammer male connection both ends, min. 5000 psi Z23Y/1002 or equivalent pcs 8
4 Repair kit of above 4″ gate valve including gate, seat, bush,metal ring,o-ring etc. set 15-04-47-57-0007 8
5 2″ Mud gate vale, Fig-1502 hammer male connection both ends, min. 5000 psi pcs 8
6 Repair kit of above 2 inch gate valve including gate, seat, bush,metal ring,o-ring etc. set 8
7 Mud hose Fig 1502, 3″, 2000 psi, 18 feet long pcs 2
8 Mud hose Fig 1502, 3″, 2000 psi, 22 feet long pcs 2
9 4″×35 MPa Vibrating mud hose with 4″ Hammer Union Fig-1002, Length 4.5 meter.Male female hammer union connections 1
B. Connection Pipes for Tank Water Line
1 Rubber Hose Pipe DN80 PN2 L=6000mm
ID 76mm WP 2MPa Piece 3
2 Rubber Hose Pipe DN80 PN2 L=1800mm
ID 76mm WP 2MPa Piece 3
3 Rubber Hose Pipe DN80 PN2 L=1000mm
ID 76mm WP 2MPa Piece 3
4 Rubber Hose Pipe DN80 PN2 L=800mm
ID 76mm WP 2MPa Piece 3
5 Rubber Hose Pipe DN80 PN2 L=1400mm
with elbow at two end
ID 76mm WP 2MPa Piece 3
C. Valves
1 Stainless Steel Ball Valve ID 30mm Piece 3
2 Stainless Steel Ball Valve ID 50mm Piece 4
3 Butterfly Valve DN80, PN1, Lug type, ID 80mm, pressure 1MPa Piece 4
4 Butterfly Valve DN125, PN1,
Lug type, ID 125mm, pressure 1MPa Piece 4
5 Butterfly Valve DN 250/ 10″, PN1, Lug type, with wheel handle ID-250mm, pressure 1MPa Piece 4
6 Butterfly Valve DN150/6″, PN1,
Lug type, ID 150mm, pressure 1MPa Piece 4
7 Butterfly Valve DN200/8″, PN1,
Lug type, with wheel handle ID 200mm, pressure 1MPa Piece 4
8 Butterfly Valve DN300/12″, PN1,
wafer type, with wheel handle ID 300mm, pressure 1MPa Piece 1
9 Mid-Pressure Valve DN50PN6.4 Piece 1
10 Mud valve DN50 both end flange Piece 3
11 Mid-Pressure Valve DN80PN6.4 Piece 1
12 Relief Valve DN50PN6.4 Piece 1
13 Butterfly valve with long stem, lug type size 6″, PN1Mpa Piece 2
D. Spares for Centrifugal Pumps
1 Sand Pump XBSY SB 6x8J 12 1/2, coupled with motor 55kw, 380V 50Hz 3P, YB2-250M-4W Set 1
2 Sand Pump XBSY SB 5×6 J- 111/2, coupled with motor 30kw, 380V 50Hz 3P, YB2-200L-4W Set 1
3 Sand Pump XBSY SB 3×4 J-9, coupled with motor 7.5kw, 380V 50Hz 3P, YB2-132M-4W Set 1
4 Centrifugal water pump coupled with motor 15KW, 50Hz, 380/660V, YB2-160-M2-2 water pump YG-80-200, 50 m3/h, raise distance 50m Set 1
5 Diesel pump (both end flanged DN50) coupled with motor 4kw, 380V, 50Hz, 2890rpm, motor nodel: YB2-112M-2 Pump: ISB 6-50-160 I, (discharge 25 m3/h, raise distance-32m, suction & delivery-2″) or equivalent set 1
E. Spare for Shale Shaker: ZDS2560×1250 (Bohai Petro. Equip.)
1 Forward Spring Piece 6
2 Afterward Spring Piece 6
4 Flat Screen API 60 mesh (Length 125.3cm, Width 63cm) Piece 40
5 Flat Screen API 80-90 mesh (Length 125.3cm, Width 63cm) Piece 34
F. Mud mixer Hopper: Model: HB-55 (Bohai Petro. Equip.)
1 Gate valve DN80 both end flange pcs 2
2 Butterfly valve 3″ wafer type pcs 1
3 Butterfly valve 5″ wafer type pcs 1
4 Butterfly valve 6″ wafer type pcs 1
5 Butterfly valve 8″ wafer type pcs 1
G. Others
1 Mud transfering hose L-18 feet 03″, DN80 WP-1.6 Mpa Piece 2
2 Mud transfering hose L-22 feet 03″, DN80 WP-1.6 Mpa Piece 2
3 Flexible rubber expansion joint/ compensator 8″ Set 2
4 Flexible rubber joint/ compensator 6″ 2
5 Flexible rubber expansion joint/ compensator 3″ 2
6 Flexible rubber expansion joint/ compensator 4″ 2
7 Flexible rubber expansion joint/ compensator 5″ 2
LOT-3 : Spare parts for D.W, R.T, Pneumatic/Hydraulic Systems & Rig Trailer
A. Spare for Draw Works Model:- JC-40DBIII
1 Gear Lube Pump Unit C251coupled with explosion
proof motor 2.2 kW 3P 380V 50Hz (YB2-100L1-4W) KCB 83.3 set 1
2 Oil Suction Filter 810504-00-0830 Piece 3
3 DW kick back roller set 2
B. Spare for Draw Works Hydraulic Disc Brake
1 Brake Block PZ40-01-05 Piece 18
2 Oil Suction Filter Element 810506-00-0450 Piece 2
3 Scavenge Oil Suction Filter
Element 810506-00-0010 Piece 4
4 Pressure Oil Suction Filter
Element 810506-00-0200 Piece 4
5 Refuel Oil Suction Filter
Element 810504-00-1800 Piece 4
6 Plunger Piston Pump coupled with motor PVQ 13-A2R (810110-00-0200), YB-2-1001 2-4, 3kw, 380/660V, 50Hz set 1
7 Closed tong assembly for JC32D disc brake PZ400100B set 4
8 Open tong assembly for JC32D disc brake PZ400200B set 4
C. Spare for Rotary Table (ZP-275) Transmission Gear
1 Lift Gear Case Pneumatic Tyre 713110-05-0520 Piece 2
2 Purolator LXZ-100* 180F 810504-00-0355 set 2
3 Air Filter DF2-32 810502-00-0110 Piece 2
D. Spares for NOV HPU
1 HPU filter DFBH/HC660 TF10, BM 1.0/12 Piece 2
2 Hydraulic filter SP08x10 Piece 2
E. Hydraulic Hoses
1 Hydraulic Hose Dia 3/8 inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length-40 feet. Pcs. 2
2 Hydraulic Hose Dia 3/8 inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length-30 feet. Pcs. 2
3 Hydraulic Hose Dia ( 3/8) inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length-20 feet. Pcs. 2
4 Hydraulic Hose (Dia 1-1/4) inch. Working Pressure 5000psi, Swivel Female Connection in Both Ends, Length-07 feet. Pcs. 2
5 Hydraulic Hose (Dia-1) inch. Working Pressure 5000psi, Swivel Female Connection in Both Ends, Length-11 feet. Pcs. 2
6 Hydraulic Hose (Dia-1) inch. Working Pressure 5000psi, Swivel Female Connection in Both Ends, Length-7 feet. Pcs. 2
7 Hydraulic Hose Dia 1 inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length- 20 feet. Pcs. 2
F. Spares for Pneumatic System
1 Air hose -2 inch, 4 feet long with both end npt male connection Min 1.5 Mpa Piece 2
2 Air hose -2 inch, 40 feet long with both end npt male connection Min 1.5 Mpa Piece 2
3 Air hose -2 inch, 50 feet long with both end npt male connection Min 1.5 Mpa Piece 2
4 Air lubricator with regulator FRC-1/2-D-MIDI-A-NPT (Festo) Piece 2
5 Air winch, 5 Ton capacity, complete set with rope dia 16mm, 120meter long set 1
G. Spares for ZJ40DBT Rig Truck/trailer
1 Brake control junction T-249315-B Piece 2
2 Air brake booster Type-30 piece 4
3 Air suspension spring bag Goodyear 566-28-3-547 piece 3
4 Tyre with tube 12.00-20 16/18PR, Maxxis/MRF Piece 8
LOT- 4: Spares for NOV 8-P-80 Mud Pump, Sl#12118-H
1 Insert, valve guide 1292141 Nos. 6
2 Spring ,valve 1560701 Nos. 8
3 Seat valve 1561450 Nos. 30
4 Valve complete P/N-1560995 Nos. 23
5 Insert/Disk, valve 1560587 Nos. 10
6 Liner 6″ 05-464-600 Nos. 39
7 Gasket, Liner 6″ 1540148 or 07923280 Nos. 30
8 Piston complete 6″ 20-021-505 Nos. 40
9 piston rod 1291277 Nos. 3
10 Nut piston 6308241 or 005402052 Nos. 3
11 sub rod, piston 1291276 Nos. 3
12 liner spray system 1291190 Nos. 3
13 clamp/bushing liner 1291165 Nos. 1
14 Rubbers piston 6″ with sanp ring
and plate 20-040-013 Nos. 10
15 Nitrozen charging hose, nipple, valve set of dampener (model Hydril K20-5000) M-1920006-04 set 1
16 Diapharam with kit, valve for hydrill dampener model K20-5000 M-3110796-01 set 3
17 shock proof pressure gauge, (0-5000/6000 psi), NPT 1.5″ nos 2
18 Safety reset relief Valve, Titan-C (1500-5000) psi 34000-02 nos 4
19 Drive V belt for above mud pump, 4 rows in 1 set 4L8V7620 Set 8
20 Pump XBSY SB 5×6 ZJC-12 coupled with motor 37KW 3P 380V 50Hz (Motor model: YB2-225S-4W or equivalent) nos 1
21 Gate valve 2″ , 5000 psi/35MPa, Both side male hammer union pcs 2
22 water cooling pump NOV 1×1-1/2 C11, coupled with motor 1.49KW model: JJ182TTGS103IAPL, 50Hz, 190/380V, Frame-182TC2 (Seal type- PKD, impeller-4170-40-01) Type-S, Part# 609102009IT40, Set 1