GILL MODEL 500 POWER TUBING TONG
Model 500 Final Drive Assembly
PART NUMBER DESCRIPTION # REQUIRED
A500 Transmission Case 1
B500 Roller Bearing, Final Drive 2
B506 Bearing Race (Bottom) 1
B507 Bearing Race (Top) 1
B508 Bearing Cap (Bottom) 1
D500-A Drag Ring Assembly 1
D505 Skt. Set Screw (1” x 1”) 5
D506-1 Drag Ring Spring 5
D507 Drag Ring Plug 5
D509 Drag Ring Sleeve 1
G500-A Final Drive Gear 1
L517 Leveling Pin 2
500 Oil Seal 2
503 Oil Seal Protector 1
504 Oil Seal Ware Band 2
R509-1P Guide Ring (5-1/2″ Bore) 1
R501-15 Cover Ring (5-1/2″ Bore) 1
R502 Base Ring 2
RC500 Roller Chain (TPL-60-88P) 1
W501-3 LockWasher 3/8″ 42
X500-13 Capscrew (3/8-16 x 1-1/4″ Hex) 18
X500-14 Capscrew (3/8″ x 1-1/2″ Hex) 12
X500-18 Capscrew (3/8″ x 2-1/4″) 12
X503-16 Flt Hd Capscrew (5/8″ x 2″) 2
PART NUMBER DESCRIPTION REF. NO.
A501 Ring Gear Cover 93-18
A502 Transmission End Plate 58-17-3
A503-A Side Plate Assy, 6-1/2” x 9-1/2” 58-295
A504 Side Plate for Chain 93-295-1
A508 Guard Cover 93-122
B501 Timken Bearing 50-32-1
B502 Bearing 93-32
B503 Timken Bearing 93-183
B504 Ball Bearing 58-25
B505 Timken Bearing 92-183
B509 Bearing Cap, Top 58-23-1
B509-3 Bearing Cap, Bottom 58-23
B510 Bearing Cap, Back 58-29-1
B511 Bearing Cap Motor Mount 93-37-2
B512 Spacer, Pinion 58-137-1
B512-1 Pinion Shim (Not Pictured) 58-83
B512-2 Bearing Spacer 50-45-1
C500 Clutch Assy 50-13-1
C501 Clutch Shifting Yoke 50-193
C502 Clutch Shifting Fork 50-28-3
C503 Clutch Shaft 58-14-2
C503-1 Clutch Shaft Nut, 1” 58-363-1
C503-2 Clutch Shaft Pinion Key (Not Pictured)
C518 Clutch Lever w/Shaft 58-27-10
E500 Oil Sight Gauge 56-81
E500-1 Pet Cock (1/8” Pipe) 11-299
F501-2 Ell, 1/4” Std. Blk Street 11-321
F502-5 Str. 1/4” OK x 1/4” Pipe 11-59
F505-6 Plug, 1/2” Skt. Pipe 11-601
F505-10 Plug, 1-1/4” XQ Hd Pipe 11-324
G503 Ring & Pinion Gear 50-20
G504 High Drive Gear Oct-58
G505-A High Clutch Gear Assy 1950/9/1
G506-A Low Clutch Gear Assy 1950/12/2
G507-A Oil Pump Gear 58-143-1)
K500-3 Hy Pro Key #18 11-1760
PART NUMBER DESCRIPTION REF. NO.
M500 Motor M25X (1-1/2) 77-90
0500-4 O-Ring 1/8” x 1” x 1-1/4” 11-349
P501-A Oil Pump Assy 119-202
P510 Oil Pump Line (5/16”) 93-114
P511 Oil Pump Line (1/4”) 93-115
R503-1 Spirolox Ring 11-900
S500 Ring Gear & Hub Sprocket 93-19
S501 Drive Shaft Nov-93
W500-5 Flat Washer, 3/4” 11-255
W501-5 Lock Washer, 1/2” 11-87
W501-11 Int. Lock Washer, 1” N/A
X500-6 Capscrew (5/16” x 1/2” Hex) 11-662
X500-11 Capscrew (3/8” x 3/4” Hex) 11-604
X500-12 Capscrew (3/8” x 1” Hex) 11-603
X500-31 Capscrew (1/2” x 2-1/4” Hex) 11-1492
X501-13 Socket HD Screw (3/8” x 1”) 11-113
X503-7 Skt Set Screw (5/16” x 5/16”) 11-595
X503-13 Sq Hd Skt Set Screw (3/8” x 2”) 11-578
Y500-5 Hex Nut, 3/4” 11-76
Y500-22 Jam Nut (1” SAE) 11-1137
Z506-7 Safety Pin 11-920
SINGLE-ACTING JAWS—TUBING
ITEM O.D. TUBULAR DESCRIPTION
NO
1 1-5/16” – 1.9” Drag Ring Assembly Consists of:
Drag Ring
Cover Plate
Split Guide Bell
1A 1-5/16” – 1.9” Jaw Assembly Consists of: Jaw
Insert
Insert Screw
2 1-7/8” – 3-1/2” Drag Ring Assembly Consists of:
Drag Ring
Cover Plate
Split Guide Bell
2A 1-7/8” – 3-1/2” Jaw Assembly Consists of: Jaw
Insert
Insert Screw
2B 2-3/8” – 2-7/8” Jaw Assembly Consists of: Jaw
Insert
Insert Screw
2C 2-7/8” – 3-1/2” Jaw Assembly
Consists of: Jaw
Insert
Insert Screw
3 3-1/2” – 5” Drag Ring Assembly Consists of:
Drag Ring
Cover Plate
Split Guide Bell
3A 3-1/2” – 4-1/2” Jaw Assembly Consists of: Jaw
Insert
Insert Screw
3B 4” – 5” Jaw Assembly Consists of: Jaw
Insert
Insert Screw
3C 5” – 6-1/16” Jaw (solid)
ITEM O.D. TUBULAR DESCRIPTION
NO
1 4” – 5-1/2” Drag Ring Assembly Consists of:
Drag Ring
Cover Plate
Split Guide Bell
1A 4” – 4-1/2” Jaw Assembly Consists of: Jaw
Insert
Insert Screw
1B 5” – 5-1/2” Jaw Assembly Consists of: Jaw
Insert
Insert Screw
2 6-5/8” – 7” Drag Ring Assembly Consists of:
Drag Ring
Cover Plate
Split Guide Bell
2A 6-5/8” Jaw (solid)
DOUBLE ACTING JAWS—TUBING
1 2-3/8” – 3-11/16” Drag Ring Assembly Consists of:
Drag Ring Cover Plate Split Guide Bell
1A 2-3/8” – 3-1/16” Jaw Assembly
Consists of:
Jaw
Insert
Insert Screw
1B 2-7/8” – 3-1/2” Insert
3-1/2” Only Insert
JAW LIST-BACKUP TOOL
O.D. TUBULAR DESCRIPTION PART NO.
1-5/16” – 2-1/16” Jaw Assembly
Consists of: Jaw BU501
Insert N501
Insert Screw N506
2-3/8” – 3-3/4” Jaw Assembly Consists of:
Jaw BU502
Insert N503
Insert Screw N506
3-1/16” – 4-1/2” Jaw Assembly Consists of:
Jaw BU503
Insert N503
Insert Screw N506
4-1/2” – 5-9/16” Jaw (solid) BU504
5” – 6-1/16” Jaw (solid) BU505
D500-2- A DRAG RING ASSEMBLY 1-5/16” – 3-1/2” O.D. (5-1/2” BORE)
PART NO. DESCRIPTION QTY.
D508 Jaw Pin—1” 5
D507 Drag Plug 5
D506-1 Drag Spring 5
D505 Set Screw 5
Z503-1 Grease Fitting 1
D502-1-A DRAG RING ASSEMBLY 4” – 5-1/2” O.D. (7-1/4” BORE)
PART NO. DESCRIPTION QTY.
D508-1 Jaw Pin—3/4” 5
D507-1 Drag Plug 5
D506-1 Drag Spring 5
D505-1 Set Screw 5
Z503-1 Grease Fitting 1
D501-A DRAG RING ASSEMBLY 3-1/2” – 6-1/16” O.D. (6-1/4” BORE)
PART NO. DESCRIPTION QTY.
D508 Jaw Pin—1” 5
D507-2 Drag Plug 5
D506-1 Drag Spring 5
D505-1 Set Screw 5
Z503-1 Grease Fitting 1
D503-A DRAG RING ASSEMBLY 6-5/8” O.D. (7-7/8” BORE)
PART NO. DESCRIPTION QTY.
D104 Jaw Pin—1” 10
D507-1 Drag Plug 5
D506-1 Drag Spring 5
D505-1 Set Screw 5
Z503-1 Grease Fitting 1
PARTS LIST
PART NO. (Foster Ref. No.) DESCRIPTION REO’D.
C504 (819-1 ) Anchor Pin 1
C516 (819-5) Split Ring 4
C508 (819-9 ) Pressure Plate 2
C509 (819-10 ) Inner Disc 12
C510 (819-11 ) Outer Disc 14
C511 (819-12 ) Thrust Plate 2
C507 (819-13 ) Adjustment Collar 2
C513 (819-14) Spring Pin 6
C512 (819-16 ) Separating Spring 6
C514 (819-17 ) Dog 6
C515 (819-18 ) Dog Pivot 6
C505-A (819-20 ) Body 1
C506-A (819-21) ShIpper Sleeve 1
C517 (11-1186) No.CHyProKey 6
PART NO. (Foster Ref. No.)
DESCRIPTION
REO’D.
C504 (819-1 )
Anchor Pin
1
C516 (819-5)
Split Ring
4
C508 (819-9 )
Pressure Plate
2
C509 (819-10 )
Inner Disc
12
C510 (819-11 )
Outer Disc
14
C511 (819-12 )
Thrust Plate
2
C507 (819-13 )
Adjustment Collar
2
C513 (819-14)
Spring Pin
6
C512 (819-16 )
Separating Spring
6
C514 (819-17 )
Dog
6
C515 (819-18 )
Dog Pivot
6
C505-A (819-20 )
Body
1
C506-A (819-21)
ShIpper Sleeve
1
C517 (11-1186)
No.CHyProKey
6
L500A Hydraulic Lift Assembly
PART DESCRIPTION NUMBER
NUMBER REQ.
L501 Lift Rod 1 1/2″ X 6 1/2′ (Foster Ref. No. 123-3-1) … 1 __
L502-A Too Cap Assembly (Foster Ref No. 123-1 -1) 1
L502-1 km a: 11 xproa ■;:. a p (Foster Ref, No. 123-23) 1
L503 Working Barrel (Foster Ref. No. 123-2-1) 1
L504 (Foster Ref. No. 126-7 1
L505 Surir.q Housinq Ref Nl– 136–s_1) 1
L506 (Foster Ref. No. l23-l3-7) . 1
L507 Bolt (Compression Sprinq) (Foster Ref. No. 58-91-1) 2
L508 Compression Sprinq (Foster Ref. No. 58-71) 1
L509 Sprinq Guide (Foster Ref. No. 74-73 & 58-72) 8
L510 (Foster Ref. N°. 123-4) . .. 1
L510-1 Cup Retainer (Foster Ref. No. l23-4-l) 1
r.sn * (Foster Ref. No. 123-5-1) 2
L512 (Foster Ref. No. 123-9) 1
L513 (Foster Ref. No. 123-10) 1
L514 (Foster Ref. No. 11-1076 & 123-6) 1
“
L515 (Foster Ref. No. 11-148) 1
L520-A . (Foster Ref No. 123-20) 1
F500-10 (Foster Ref. No. 11-1563) 1
F501-4 (Foster Ref. No. 11-317) 1
H502 (Foster Ref. No. 12-130) 1
0500-10 % (Foster Ref. 11-361) 1
0500-16 * (Foster Ref. 11-356) 1
0500-18 & “0” Ring 3/16″ X 2 3/8″ X 2 3/4″ (FosterRef. 11-355) 1
0500-20 * “O” 3/;cr x X 3 3/3″ (Foster Ref, No. 11-353) ” ■ 1
0501-1 * (Foster Ref. No. 11-1367) 2
0505 * (Foster Ref. No. 123-26) 1
Q500-1 Coupling Half 1/2″ Female 1-Osier Ref. No. 11-946) 1
Q500-2 Coupling Half 1/2″ Male (Foster Ref. No. 11-947) 1
Q500-3 (Foster Ref. No. 11-849) 1
Q500-4 (Foster Ref. No. 11-850) 1
R504-1 % (Foster Ref. No. 11-816) 1
V514 Check Valve (luMer Ref. No. 181-24-1) 1
X500-39 Cap Screw a/C” X 1 1/4″ Cox (Foster Ref. No. 11-1293) 4
Y500-6 1 11 1 / ” : :C (Foster Ref. No. 11-145) 4
Y500-8 !C1. 3/1″ PC (Foster Ref. No. 11-803) 6
Z502-8 Coiler Pin 1/4″ X l’1 (Foster Ref. No. 11-1153) 1
166-16 MuCn.c h.rnlir:t: 1 !/l,r r-C(Foster Ref. No. 11-18) 1
COMMERCIAL HYDRAULICS
PART NO. (Foster Ref. No) DESCRIPTION QTY.
REQ’D.
T500-A (10-606) Steel Tubing 1
T501-A (10-607) Steel Tubing 1
T502-A (10-608) Steel Tubing 1
Y500-5 (11-76) Hex Nut, 3/8” (not pictured) 3
W501-5 (11-87) Lock Washer, 1/2” (not pictured) 5
F502-7 (11-90) Str. Fitting, 3/8” Flare to 3/8” Pipe (not pictured) 1
F501-15 (11-165) Ell, 1” x 90 Degree,s,H.P. 1
F503-10 (11-254) Nipple, 1” Close H.P. 1
F507-5 (11-265) Collar, 1” H.P. 1
F503-12 (11-333) Nipple, 1” x 2-1/2” H.P. 1
F503-17 (11-337) Nipple, 1” x 6” H.P. 1
F500-5 (11-427) Ell, 1/4” Flare to 1/4” Pipe, 45-Degrees 1
Q500-18 (11-560) Dust Cap, 1” 1
Q500-23 (11-566) Dust Cap, 1-1/4” 1
F505-9 (11-606) Pipe Plug, 1” Socket (not pictured) 2
X500-26 (11-641) Capscrew 1/2” X 1” Hex (not pictured) 3
Q500-4 (11-850) Dust Plug (not pictured) 1
Q500-1 (11-946) Coupling Half, 1/2” (not pictured) 1
Q500-17 (11-953) Coupling Half, 1” 1
Q500-21 (11-955) Coupling Half, 1-1/4” 1
T500-12 (11-963) Ell, 1” Pipes 1” Tube, 90-Degrees 4
T500-4 (11-966) Straight Fitting 1
X500-20 (11-1286) Capscrew, 3/8” x 4” Hex 3
Z501-2 (11-1401) Yoke Pin, 3/8” x 1” 4
X500-32 (11-1363) Capscrew, 1/2” x 2-1/4” Hex 2
F500-9 (11-1563) Ell, 3/8” Flare to 3/8” Pipe, 45-Degrees (not pictured) 1
T506 (11-1572) Tee, 3/4” x 3/4” x 1” Bax w/1/4” NPT 1
H502 (12-130) Hose Assy 1
V500 (58-240-5) Commercial Valve 1
T512 (76-166) Tee 1
M500 (77-90) Hydraulic Motor 1
V519-1 (93-117-6) Linkage 4
A507 (93-125) Counterbalance 1
A506 (93-126) Valve Plate 1
V514 (181-24-1) Check Valve Assy (not pictured) 1
V507-NSP Cartridge Style Relief Valve 1
V508 (183-9) Knob 1
V516 (867-22) Handle 2
X500-13 (11-1043) Capscrew, 3/8” x 1-1/4” Hex Hd 16
- HYDRAULIC TORQUE GAUGE ASSEMBLY
PART NO. DESCRIPTION QTY
REQ’D
F500-6 Ell 1/4″ Flare to 1/4” Pipe (Foster Ref. No. 11-162 ) 1
F507-1 Collar 1/4″ Std. Blk. (Foster Ref. No. 11-323 ) 2
F500-5 Ell 1/4″Flare to 1/4″ Pipe 45 ^Foster Ref. No. 11-427 ) 1
X502-4 Flat Hd. Screw 6/32″ x 1″ (Foster Ref. No. 11-1580 ) 3
Y500-1 Nut 6/32″ ( Foster Ref. No. 11-1581 ) 3
H500 Hose 1/4″ x 10″ Stainless (Foster Ref. No. 12-249 ) 1
I500-1 Pressure Gage 2-1/2″ – 2000 # (Foster Ref. No. 236-2 ) 1
I501 Gage Mount (Foster Ref. No. 236-4 ) 1
I502 Engraved Dial Face ( Foster Ref. No. 236-8 ) 1
BU500-A Back-Up Tool
PART DESCRIPTION NUMBER
NUMBER REQ.
BU502 (Foster Ref. No. 147-7) 5
BU506-A Backup Tool Pin Assembly (Foster Ref. No. 147-6) 5
BU507 Gear Ring w/Handles (Foster Ref. No. 147-1-1) 1
BU508 jv i ;.;L ;: (Foster Ref. No. 147-2-10) 1
BU509 Plate Adaptor (Foster Ref. No. 147-19) 1
BU510 (Foster Ref. No. 147-20) 1
BU512-A (Foster Ref. N°. 147-5–8°) 1
BU5-13 ■j. : ‘ (Foster Ref No. 121-1°) 1
BU516 Dowel Pin 1/2″ X 1 1/2″ (Foster Ref. No. 11-1335) 5
. BU5I7 (Foster Ref. No. 147-43) 2
BU519 Front Positioner (Foster Ref. No. 147-40) 1
BU520 (Foster Ref. No. 147-41) 1
N503 Insert 3/8” – 2 7/8” (Fos|er Rf “so NlMS-h 5
N506 (Foster Ref. No. 5°-49-2) 10
W501-3 Washer 3/8” Lock H^siei- Ret. “so M-PM 10
W501-5 Washer 1/2″ Lock (Foster Ref. No. 11-87) 12
W501-6 (Foster Ref. No. 11-806) 2
X500-12 (Foster-R££JNo._J_L-&03.) 10
X500-41 (Foster Ref. No. 11-1575) 2
X501-22 (Foster Ref. No. 11-878) 2
X501-25 (Foster Ref No 11-188) 12
Y500-6 (Foster Ref. No. 11-145) 2
Z503-1 (Foster Ref No 11-131) 8
Z506-7 C / t: in 2 /k’ (Foster Ref No. 11-920) 2
- AIR CONTROLS FOR BU500-A BACKUP TOOL
PART NO. DESCRIPTION QTY.
REQ’D.
F502-4 (Foster Ref. No. 11-161) 1
F500-6 (Foster Ref. No. 11-162) 3
Q500-27 (Foster Ref. No. 11-296) 2
F500-5 (Foster Ref. No. 11-427) 2
F505-3 (Foster Ref. No. 11-574)
Z502-4 Cotter Pin, 1/2” x 1-1/2” (Foster Ref. No. 11-796) 2
Z500-2 Yoke, 5/8″ x 2″ NF Brass Plated Foster Ref. No. 11-1300) 1
H519-2 (Foster Ref. No. 12-11) 1
H519-1 (Foster Rerf. No. 12-91) 1
H504-4 Hose, 1/4″ x 24″ (Foster Ref. No. 12-126) 1
BU521-A Air Cylinder (Foster Ref. No. 105) 1
V523 (Foster Ref. No. 195-6) 1