LIST OF MECHANICAL SPARE PARTS OF BIJOY-12(ZJ50DBS) RIG
Sl. No. Description of goods Part No. Unit Quantity Unit Price
(In US$)
Total Price(In US$)
Lot-1 : Spare parts for DW, RT, HPU, Pneumatic system & others
A. Spare Parts for Main Hydraulic Power Unit (HPU)- [Honghua YZ1000F-093]
1 Hose assembly 25I-1100J42D-J42D pcs 2
2 Hose assembly 32I-1500J52C-J52C pcs 2
3 Hose assembly 87391-32-32/87311-40-32-1S×800 pcs 2
4 Hose assembly 87391-32-32/87311-40-32-1S×600 pcs 2
5 Hose assembly 19I-1500J36D-J36D pcs 2
6 Hose assembly 19I-1600J36D-J36D pcs 2
7 Hose assembly 8I-700J18C pcs 2
8 Micro high pressure hose HFH2-P1-3-P-2.5 pcs 1
9 Check valve(opening pressure:0.05MPa) S20G1 pcs 1
10 Pressure switch (Close pressure of TIP:0.4MPa) PCA2MA-1.6/10bar-1/4″-18NPT box thread pcs 1
11 Self-sealed quick joint H3-62、65M pcs 1
12 Pressure testing connector PT-3 pcs 1
13 Cartridge direct acting overflow valve DBDH20K10/20 pcs 1
14 EP ratio pilot overflow valve RZMA-A-030/180/PA-GK/7 pcs 1
15 Check valve S6A1/2 pcs 1
16 One-way throttle valve (open pressure: 4.5bar) DRV201-10 pcs 1
17 Relay valve LT09HG-1X/125/02M pcs 1
18 EP electromagnetic change air valve (Festo) MFH-3-1/4-24VDC-EEX-M pcs 2
19 Fluid-controlled change valve 3WH6A53 pcs 1
20 Air-controlled change valve 4WP6D60/N pcs 1
21 Pressure transformer: 0~10MPa KYB18G09M1P1C2i pcs 1
22 Fluid-controlled change valve 3WH6B53 pcs 1
23 EP electromagnetic change valve DHA-0631/2/24DC pcs 1
24 EP ratio relief valve RZGA-A-033/80/PA pcs 1
25 Function selector valve DHA-0631/2/24DC pcs 1
26 One-way throttle valve (open pressure: 4.5bar) DRV201-10 pcs 1
27 Relief valve DBDS10K1X/100 pcs 1
B. Spare Parts for Pneumatic system
1 Air dryer filter [Dryer model – HAD-10 HTF] C-300 pcs 1
2 Air dryer filter [Dryer model – HAD-10 HTF] T-300 pcs 1
3 Crown-o-matic valve QY34.00 pcs 1
4 Connecting hose PLN-12×1.75-NT pcs 2
5 Stainless Ball valve ¼” pcs 2
6 Stainless Ball valve ½” pcs 2
7 Stainless Ball valve 1½” pcs 2
8 Nipple joint- ½” pcs 2
9 Nipple joint- 1” pcs 2
10 Nipple joint- 1½” pcs 2
11 Nipple joint- 2” pcs 2
12 Nipple joint- ¾ ” pcs 2
C. Driller’s Cabin and Drilling Parameter Instruments (Air Control of Driller’s Cabin)
1 Spininess valve island and valve flap，Festo CPV18-M1H-2×3-OLS-1/4 pcs 1
2 Cable jumper，Festo KMP4-9P-5-PVC pcs 1
3 Pressure sensor (with NPT joint），Festo SDE-10-5V/20MA pcs 1
4 L- receptacle，Festo SIE-WD-TR pcs 1
5 Air source triple coupling，Festo FRC-1/2-D-MIDI-A-NPT pcs 2
6 Switch valve (NPT joint），Festo HE-1/2-D-MIDI pcs 1
7 Adjustable pressure switch，Festo PEV-1/4-B pcs 1
8 Normal close pneumatic valve，Festo VL/O-3-1/4-NPT pcs 1
9 Buffer gate，Festo OS-1/4-B-NPT pcs 1
10 Plug，Festo NPT1/2 pcs 1
11 Y shape quick plug，Festo QSY-12T-U pcs 1
12 L shape quick plug，Festo QSL-1/2-1/2-U pcs 1
13 T shape quick plug，Festo QST-1/2-3/8-U pcs 1
14 Quick plug，Festo
QSL-1/8-3/8-U pcs 1 D. Miscellaneous
1 Hydraulic hose – ¼ ”, 20 ft long with both end npt male connection 3200 psi pcs 2
2 Hydraulic hose – ½ ”, 20 ft long with both end npt male connection 3200 psi pcs 2
3 Hydraulic hose – 1 ”, 20 ft long with both end npt swivel female connection 3200 psi pcs 2
4 Hydraulic hose – 1 ½ ”, 20 ft long with both end npt swivel female connection 3200 psi pcs 2
5 Hydraulic hose – 2 ”, 20 ft long with both end npt swivel female connection 3200 psi pcs 2
6 Air hose – ¼ ” Minimum 350 psi Feet 150
7 Air hose – ½”, 20 ft long with both end npt male connection Minimum 350 psi pcs 2
8 Air hose – 1”, 20 ft long with both end npt swivel female connection Minimum 350 psi pcs 2
9 Air hose – 1 ½”, 20 ft long with both end npt swivel female connection Minimum 350 psi pcs 2
10 Air hose – 2”, 20 ft long with both end npt swivel female connection Minimum 350 psi pcs 2
11 Quick joint – ¼ ” (for high pressure hose connection) pcs 2
12 Quick joint – ½ ” (for high pressure hose connection) pcs 6
13 Quick joint – 1” (for high pressure hose connection) pcs 6
14 Quick joint -1 ½ ” (for high pressure hose connection) pcs 2
15 Grease orifice /nipple- M10 x 1 pcs 10
16 Gear type oil pump (For Diesel tank) coupled with motor CCB-2×1-1/2Y, 4KW or 5HP, 380V, 50Hz pcs 1
17 Diaphragm with kit for Hydril K-20-5000 Pulsation Dampener of mud pump 9-P-100 M-3110796-01 pcs 1
18 Anti siesmic Pressure Gauge(0-5000psi) YN150B pcs 1
19 Pr. Gauge(0-100psi) 7806002 pcs 1
20 50mm mud gate valve, with 2” hammer union connection (For release line) Z23Y50-35-1502; (35 MPa) pcs 3
21 Filter for diesel tank BLX-400×5X, NPT1-1/2″ pcs 2
22 Oil-proof hose DN40, NPT1-1/2″ joint, L8000 pcs 2
23 Oil-proof hose DN50, NPT2″ joint, L5000 pcs 2
24 Oil-proof hose DN40, NPT1-1/2″ joint, L12000 pcs 2
25 Drive V-belt For 3 HHF-1000 mud pump sets (for NOV 9-PO-100 mud pump) 4 lines in one set Set 3
E. Hydraulic Power Unit (HPU)- NOV [HE 100-Z-150VHP-3006-AC]
1 Hydraulic filters 0660 D010 BH4HC pcs 1
2 Air filters DFBH/HC660TF10 BM1.0/12 pcs 1
Description Qty UOM
Nipple , 3/4 X6 , Make : Derrick Part-No: NPLE-75X600-C 1 NO
Seal , Off 3/4 , Make : Derrick Part-No: CRH-EYS-216 2 NO
Union , 3/4 , Make : Derrick Part-No: CRH-UNY 205 2 NO
Nipple , 3/4 Close , Make : Derrick Part-No: NPLE-75 4 NO
Nipple , 3/4X2 , Make : Derrick Part-No: NPLE-75X200-C 1 NO
Elbow , 90°, 3/4(Female To Female) , Make : Derrick Part-No: CRH-EL 29 2 NO
Elbow , 90° 3/4(Male To Female) , Make : Derrick Part-No: CRH-EL-296 1 NO
Nipple, 3/4 X 4, Make: Derrick Part-No: NPLE-75X400-C 3 EACH
Square Head Pipe Plug , Make : Derrick Part-No: SHPP-75 4 NO
Nipple , 3/4X6 1/2 , Make : Derrick Part-No: NPLE-75X650-C 1 NO
Reducer , Make : Derrick Part-No: CRH-ES32 2 NO
Junction Box , Make : Derrick Part-No: CRH-LAWJB01 1 NO
DESCRIPTION QUANTITY UNIT
CABLE 7 C # 10 AWG PENDAT POLYRAD SFL 96,500 TF
CABLE 10C #12 AWG PERFECT-A-FLEX 600V 30 M
CABLE 4 TP #20 AWG 300V SHLD F/TOP DRIVE 95,500 TF
CABLE 4C #8 AWG PEND POLYRAD XT 600V 96,500 TF
CABLE CONNECTOR 4 POLE SOCK IN LINE / FL 4 C/U
CABLE ELECTRICAL FLEXIBLE #2 AWG 600/100 15 M
CABLE ELECTRICAL FLEXIBLE #4C/2 AWG 600 130 M
CABLE GLANDUNARMORED1/2NPT BRASS EXPLOSS 3 TF
CABLE GRIP OFFSET EYE 0.75 – 0.99 12 C/U
CABLE, ELECTRICAL, GROUND, 2/0, TTU, FLE 100 C/U
CABLE-ASSY PROFIBUS 200 FT ARMOR BELDEN 2 C/U
BEARING, Crankshaft Roller (Centr) ZB10500 – 2 qty.
BEARING, Crankshaft Roller ZT5506 – 2 qty.
CROSSHEAD PN: 1716005 – 5 qty.
PIN, Crosshead PN: 1716008 – 5 qty.
ROD, Intermediate PN: 340019 – 5 qty.
BUSHING, Connecting ROD PN: 1716012 – 5 qty.
BUSHING, Crosshead PIN 1716030 – 5 qty.
PLUNGER, 1.75“ Ceramic 1716052 – 5 qty.
WIPER, Intermediate Rod PN: 1713297- 20 qty.
Retainer, Intermediate rod wiper PN 1716009 – 5 qty.
BOX, Plunger Staffing PN: 342-919- 5 qty.
SEAL, Staffing box PN: 2410031334- 5 qty.
Sleeve washer PN: 1712552- 5 qty.
NUT, Staffing box Adjusting L342-913 – 5 qty.
VALVE, Spherical, Suction and Discharge PN: 171709025 SD- 10 qty.
PACKING, Plunger, 1.75“ PN:L342-746 – 5 qty.
SEAL, Valve Cage PN: 1712373 – 15 qty.
CAGE, Valve 17125854 – 10 qty.
SPRING, Valve PN: 1712486 – 10 qty.
№ Goods description Unit of measurement Quantity Standarts
Drawworks JC30D
( Drawworks was manufactured by “Sichuan HongHua Petroleum Equipment CO.,LTD”. Year of manufacture: December 2015. Factory № JC15-024)
API Spec 7K 1 Pnematic reversal valve 23Q-L15-K (QY23) ea. 9
2 Quick release valve KPJa-L10 (QY43) ea. 9
3 Quick release valve KPJa-L15 ea. 10
4 Pressure regulating valve TJQ-L15 (QY 11) ea. 10
5 Unloader OF514D ea. 9
6 Pnematic reversal valve 23Qa-L15 (QY 22) set 9
For ZJ-70D drilling rig:
( Rig was manufactured by “Sichuan HongHua Petroleum Equipment CO.,LTD”. Year of manufacture : May 2012. Factory №2012-029G)
7 Mixing hopper ZHP 150 (for heaviness) set 4
8 Quick release valve KPM-L15 (QY 39) ea. 15
9 Quick release valve KPJ-L6A ea. 15
10 Guide valve (rotor) 23QB-L15 ea. 3
11 Die 19.100-12 for drill pipe power tongZQ203-125 II ea. 12
For ZJ-40CZ mobile drilling rig:
( Rig was manufactured by “Sichuan HongHua Petroleum Equipment CO.,LTD”. Year of manufacture : December 2013. Factory №2013-076E)
12 Brake head B 17.66.1.4 ea. 48
13 Hydraulic oil pump MHP350A578MEA207 set 2
14 Check valve KAa-L15 ea. 12
15 Ball valve Q11F-16P-NPT2″ (Stainless steel ) ea. 62
16 Ball valve Q11F-16P-NPT11/2″ (Stainless steel ) ea. 16
17 Ball valve Q11F-16P-NPT1″ (Stainless steel ) ea. 12
18 Ball valve Q11F-16P-NPT1/2″(Stainless steel ) ea. 24
19 Pressure regulating valve HC-2-X(P50975-0002) ea. 14
20 Manual reversal valve QY26 23JR6-L6 ea. 8
21 Manual reversal valve QY29A 23R1-L8-BF ea. 12
22 Manual reversal valve QF509A ea. 10
23 Pressure regulating valve TMR8-L6 (QY 03) ea. 14
24 Shuttle valve OS-1/4”-B ea. 12
25 Two position , three way normal close valve QY30A 23R1-L8-B ea. 9
26 Two position , three way reversal valve (normal-open ) 2-HA-1RW ea. 8
27 Pneumatic reversal valve VL/O-3-1/4 ea. 9
28 Pressure regulating valve HE-2-X(P51692-0003) ea. 8
29 Pressure regulating valve HD-2-FX(P50970-0003) ea. 10
30 Pneumatic reversal valve VL-5-1/4 ea. 8
31 Manual reversal valve QY27 34JR6-L6 ea. 7
32 Mechanical reversal valve QY34 FP-L6A ea. 12
33 Quick release valve SEU-1/2 ea. 6
34 Relay valve 4-S ea. 12
35 Pneumatic reversal valve 23QA-L15 (QY22) ea. 9
36 Pneumatic control valve QF23JQ-L40 ea. 8
37 Ball valve Q11F-16P-NPT 1/4″(Stainless steel ) ea. 10
38 Release valve ZJ4566.51.01.02.00 ea. 12
Spare parts for ZJ50/3150D drilling rig equipment ( Rig was manufactured by “Sichuan HongHua Petroleum Equipment CO.,LTD”. Year of manufacture : June 2012. Factory №2012-002F)
39 Cooling system radiator JH-400 of electromagnetical eddy current brake set 2
40 Vibration resistant pressure gage 0-60MPA(0-8700PSİ)YK-150 ea. 8
41 Vibration resistant pressure gage with two scales YK-150Y ,2″Fiq1502 class 1,5 0-60MPA ea. 8
42 Hydraulic cylinder for disc brake KG-80 ea. 12
43 Relief valve ZY062.04.04.00 ea. 8
44 Vibration resistant pressure gage YN-63-III (0-4 Mpa) ea. 8
45 Brake band assembly for air winch XJFH 5/35-5000 set 8
46 Shaft with sleeve and seal, for SB6x8J pump
One set consists of:
– shaft SB68J0017 with (nut SB68J0004, nut SB68J0005, washer SB68J0006 and key SB68J0045)
– mechanical seal SB68J0044
– packing SB68J0038 2 ea.
– Shaft sleeve SB68J0036
– O – ring SB68J0037
– Oil seal SB68J0023 3 ea.
set 1446 a Shaft with sleeve and seal, for SB5x6J pump
One set consists of:
– shaft SB56J0024 (with nut SB56J0050,nut SB56J0051, washer SB56J0052 and key SB56J0049)
– mechanical seal SB56J0044
– packing SB56J0041 2 ea.
– Shaft sleeve SB56J0043
– O – ring SB56J0040
– Oil seal SB56J0023 3 ea.
6For top-drive DQ-450 DBZ:
(Top drive was manufactured by “Sichuan HongHua Petroleum Equipment CO.,LTD”. Year of manufacture : June 2012. Factory №DQ12-041)
API spec 8C
47 Hose assembly 10II-2250J16C1-J22C9 set 2
48 Hose assembly 10II-2400J16C1-J22C4 set 2
49 Solenoid valve DHA-0631/2/PA-M/7-24DC ea. 2
50 Solenoid valve DHA-0713/PA-M/722DC ea. 2
51 Saver sub DQ004.02.06 ea. 1
52 Guide sheeve assembly DQ004.09.03.00 set 8
53 Guide roller DQ001.07.04.00 ea. 4
54 Die DQ004.01.18.00 set 8
55 Hexagonal socket head cap screw GB/T32.1 M1635; Gr 8.8 set 16 56 Hexagonal socket head cap screw GB/T70.1 M1645; Gr 8.8 set 16
57 Hexagonal socket head cap screw GB/T70.1 M1655; Gr 8.8 set 16 58 Engine 2K-305 ea. 1 59 Filter SP-1025 ea. 2
60 Elbow pipe DQ004.06.00 set 1
61 Bolt GB/T5782; M2050; Gr 8.8 ea. 4 62 O-ring GB/T3452.1 1225.3 set 5
63 O-ring GB/T3452.1 1095.3 set 5 64 Nipple JB/T7940.1 M101 ea. 30
65 Tool box DQ004.26.00 set 1
For ZJ70DBS drilling rig:
( Rig was manufactured by “Sichuan HongHua Petroleum Equipment CO.,LTD”. Year of manufacture : February 2018. Factory No. 2017-009G)
API Spec 7K
For hydraulic system and station :
66 Heat sensor HG-SBWAA0150M1D8Mx(M16x1.5) IB-K-HY;-25°C-÷ +100°C set 1
67 Check valve S25A1.0 set 1
68 Pressure gauge YN-60-III;0-4MPa set 1
69 Plunger pump L10VSO100DFLR/31R-PPA12N00-45 set 1
70 Three-way ball valve KHN3K-G1-T-2233 set 1
71 Oil filter ISV40-160x100M set 1
72 Gear pump HGI-40-01R-PPC set 1
73 Hydraulic motor FDRC030552WVR set 1
74 High-pressure valve ZU-H250x20BDM set 1
75 Pressure gauge YN-60-III (0-40MPa) set 3
76 External filter assembly HYXT013.01.08.00 set 1
77 Check valve S25A5.0 set 1
78 Check valve S6A1.0 set 4
79 Check valve M-SR20KE05-L1X set 2
80 Pressure sensor HG300 II-91-Px(M12*1)-F3-4/20mA-35MPa-i-HY set 2
For HJC90DB drawworks:
(Drawworks was manufactured by“Sichuan HongHua Petroleum Equipment CO.,LTD”. Year of manufacture : February 2018. Factory №JC18-003)
81 Air tube clutch (RPD) LT 500/250 set 1
82 Disc brake working cylinder KG-00 set 3
83 Disc brake emergency cylinder BG-00C PS295/6750D set 2
84 Brake head (workingi) KQ-21 PS295/6750D ea. 12
85 Brake head (emergency) BQ-22 PS295/6750D ea. 8
86 Gear type clutch assembly HJC 022.09. set 1
87 Pressure relief valve PY-160 ea. 3
88 Hydraulic Hose assembly One set inludes: – hose assembly 51 I-600 3 ea. – hose assembly 32 I-1350C 3 ea. – hose assembly 32 I-800C 3 ea. – hose assembly 32 I-1800C 3 ea. – hose assembly 32 I-2000C 3 ea. – hose assembly 32 I-7000C 3 ea. – hose assembly 51 I-410 3 ea. set 1
89 Oil pump HJC 02.03.02 set 1
90 Casing line limiter HTJC 411.00 set 1
91 Casing line stabilizer PSQ 011.00,PSQ42 set 1
92 Air filter EF6-80.1 ea. 2
93 Filter HJC 22.01.04.00 (WU 600x100F) ea. 2
94 Oil pump KCB55 2,2 Kvt , 380 v / 50 Hz set 1