ZYZJ Petroleum Equipment Co.,Ltd
ZYZJ DRILLING RIG AND SPARE PARTS LIST
Brief Introduction
Oil Drilling Rig can be used in exploration and exploitation of oil and gas well.
All products conform to API Spec. 4F, 7K, 8A, and acquired the certificate of authority to use the official API monogram.
Technical Performance
1.Electric-drive drilling rig: The drive mode of DC electric-drive drilling rig is AC-SCR-DC, while AC electric-drive drilling rig is AC-DC-AC; it is equipped with a complete diesel generator as the power source. Drawworks adopts hydraulic disc brake and the EATON auxiliary brake,etc. Drawworks, Mud Pump and Rotary Table can be driven by independent motors (Rotary table can be driven compound). K type mast, self-lifting or spin-lifting substructure, mast and substructure are raised integrally. The rig is controlled concentratively in Driller’s control cabin and achieves automatic bit feeding function. The auxiliary brake of AC-VFD drilling rig is dynamic brake.
ZJ70/4500DB
2.Combined drive drilling rig: The rig’s drive mode is that the diesel engines provide power and integrated chain compound box transmits power. Drawworks adopts sealed chain transmission with hydraulic disc brake, etc. Drawworks and Mud Pump are driven uniformly. Rotary Table is driven by AC frequency converter and equipped with VFD system; K type mast; Substructure adopts box on box type or spin-lifting type; Mast and substructure are installed at ground level and raised integrally.
3.Mechnical drive drilling rig: The rig’s drive mode is that the diesel engines provide power and the belt compound device transmits power. Drawworks adopts sealed chain driving with band brake system. Drawworks, Rotary Table, Mud Pump are driven uniformly. A type or K type mast. Substructure adopts box on box type or spin-lifting type. Mast is installed at ground level and raised integrally.
ZJ50/3150DZ
ZJ40/2250LDB
Specifications
ZJ20/1350J
ZJ30/1700J
ZJ40/2250J
ZJ40/2250LDB
ZJ40/2250DB
ZJ40/2250DZ
ZJ50/3150J
ZJ50/3150LDB
ZJ50/3150DB ZJ50/3150DZ
ZJ70/4500LDB
ZJ70/4500DB
Nominal Drilling Depth
(114mm DP) ft (m)
6600 (2000)
9900 (3000)
13100 (4000)
16400 (5000)
23000 (7000)
Max. Hook Load, lbf(kN)
303,500 (1350)
382,000 (1700)
505,800 (2250))
708,200 (3150
1011,600 (4500)
Drawwork Rated Power
hp(kW)
650 (484)
1000 (735)
1500 (1100)
2000 (1470)
Wirelines of Hoisting System
4×5
5×6
6×7
Diameter of Wire Rope
in(mm)
1 1/8 (28.5)
1 1/4 (32)
1 3/8 (35)
1 1/2 (38)
One Mud Pump Rated Power hp(kW)
800 (590)
1000 (735)
1300 (960)
1300 (960)
1600(1180)
1600(1180)
Rotary Opening Diameter in(mm)
20 1/2 (520)
27 1/2 (698.5)
37 1/2 (952.5)
Drill Floor Height ft(m)
11.5(3.5), 15(4.5)
16(4.8)
25(7.5)
30 (9)
30(9) , 35(10.5)
Mast Type and Mast Beight ft(m)
A-shaped mast
front- open K type mast
112(34)
138 (42)
141 (43)
148 (45)
ZYZJ Petroleum Equipment Co.,Ltd
ZYZJ DRILLING Truck-mounted Drilling Rig and equipment
ZYZJ DRILLING Truck-mounted Drilling Rig spare parts list
Truck-mounted Drilling Rig
Technical Performances
● It’s used for drilling or workover ;
● Caterpillar or Detroit diesel and Allison transmissions;
● Specialized chassis for oil field with good running and cross-country capacity ;
● Drawworks brake is band brake,it also can use hydraulic disc brake system;
● Reinforced double section mast, hydraulically raised and telescoped;
● Rig floor level is selected by user.
Main Parameters
Parameters………………….type
ZJ20/1580CZ
ZJ30/1700CZ
Drilling depth(4 1/2″DP) m(ft)
2000(6,560)
3000(9,840)
Workover depth (3 1/2″ DP) m(ft)
5300(17,380)
6500(21,325)
Max Hook load kN (lb)
1580(355,000)
1700(382,000)
Drive form of chassis
12×8
14×8
Engine power kW(HP)
485(650)
2×392(2×525)
Wireline dia/effective line quantity mm(in.)
φ29(1 1/8″)/8
φ29(1 1/8″)/8
Max lifting speed of hook m/s (ft/s)
1.4(4.6)
1.4(4. 6)
Overall dimensions in traveling condition(include mast ) m(ft)
20.1×3.1×4.4(66×10.2×14.4)
20.3×3.1×4.4(66.6×10.2×14.4)
Weight kg(lb)
56000(123,400)
76000(167,500)
ZYZJ Petroleum Equipment Co.,Ltd
ZYZJ Workover rig and equipment
ZYZJ Workover rig spare parts list
Workover Rig
Technical Performances
● It’s used for drilling or workover ;
● Specialized chassis for oil field with good running and cross-country capacity ;
● Drawworks brake is band brake,it also can use hydraulic disc brake system;
● reinforced double section mast, hydraulically raised and telescoped;
● Emergency motor power system ;
● Rig floor level is selected by user .
Main Parameters
Parameters………………….type
XJ350
XJ450
Service depth (2-7/8″ EU tubing)? m (ft)
4000(13,000)
5500(18,000)
Workover depth (2-7/8″DP) m(ft)
3200(10,500)
4500(14,000)
……………(3 1/2″ DP) m(ft)
2600(8,500)
3500(11,500)
Drilling depth(4 1/2″DP) m (ft)
1000(3,280)
1500(4,920)
Max Hook load kN (lb)
900(202,000)
1125(253,000)
Drive form of chassis
8×8
10×8
Engine power KW (HP)
250(335)
354(475)
Wireline dia/effective line quantity ?mm(in.)
φ26(1″)/8
φ26(1″)/8
Max lifting speed of hook m/s (ft/s)
1.5(5)
1.5(5)
Overall dimensions in traveling condition(include mast ) m (ft)
17×2.9×4.3(55.8×9.5×13.8)
19.3×2.9×4.3(63.3×9.5×13.8)
Weight kg(lb)
37000(82,000)
45000(100,000)
ZYZJ Petroleum Equipment Co.,Ltd
ZYZJ Wheeled Tractor Hoist Rig/Wheeled Operation Workover Rig and equipment
ZYZJ Wheeled Tractor Hoist Rig/Wheeled Operation Workover Rig spare parts list
Wheeled Tractor Hoist Rig/Wheeled Operation Workover Rig
Brief Introduction
The wheeled tractor hoist rig is a kind of oil minor repair operation equipment onshore.
The products conform to SY/T5376“Petroleum Tractor Hoist”, API Spec.4F “Specification for Drilling and Well Servicing Structures” and related standard, acquired the authorization to use Official API Monogram.
Technical Features
1.Adopt low-speed over loading bridge and low-pressure wide base tire, it is easy to move and install, has good cross capacity.
2.Adopt hydraulic flexible drive, the output characteristics can vary automatically along with the outer loading, smooth transmission and low failure rate.
3.Drawworks is driven by gear box, has compact structure and high efficiency.
4.II type mast, hydraulic cylinder rising and telescoping, simple and reliable structure.
5.Drawworks adopt band brake, equipped with hydraulic assist brake. It is characterized by easy and credible operation.
6.Adopt hydraulic redirector, work neatly and expediently, it is easy to move and install.
Specification
TJ12A
TJ12A-1
J12/50A
TJ12/50B
TJ12/50B-1
TJ12/65B
TJ12/65B-1
TJ12/65B-2
Max Pull of Fast Line
lbf (kN)
26,976 (120)
/
Max Speed of Fast Line m/s
7
/
Max Static Hook Load
lbf (kN)
/
157,360(700)
202,328 (900)
Rated Hook Load
lbf (kN)
/
112,400(500)
146,126(650)
Speed of Hook m/s
/
0.11~1.15
0.10~1.10
0.10~1.10
Mast Height ft (m)
/
45.92(14)
59.04(18)
68.85(21)
Drive Speed km/h
0~40
0~38
Installed Power Rating
hp (kW)
Overall Dimension
ft (mm) Length
25.88(7890)
45.92(14000)
37.72(11500)
42.65(13000)
Width
10.27(3130)
9.94(3030)
Height
10.92(3330)
13.12 (4000)
12.790(4150/390)
13.12(4000)
13.45(4100)
Well Depth for
Operation ft (m) ≤13,120(≤4000)
Minor repair operation ≤6,560(≤2000)
Bailing out oil, sand
≤13,120(≤4000)
Minor repair operation ≤13,120(≤4000)
Minor repair operation ≤16,400(≤5000)
Minor repair operation
TJ12A Wheeled Tractor Hoist Rig
TJ12/50B Wheeled Tractor Hoist Rig
Wheeled Operation Workover Rig
Brief Introduction
The wheeled operation workover rig is a kind of oil heavy repair operation equipment onshore.
The products conforms to SY/T5376“Petroleum Tractor Hoist”, API Spec.4F “Specification for Drilling and Well Servicing Structures” and related standard, acquired the authorization to use Official API Monogram.
Technical Performances
1.Adopt low-speed over loading bridge and low-pressure wide base tire, it is easy to move and install, has good cross capacity.
2.Adopt hydraulic flexible drive, the output characteristics can vary automatically along with the outer loading, smooth transmission and low failure rate.
3.Drawworks is driven by gear box, has compact structure and high efficiency.
4.II type mast, hydraulic cylinder rising and telescoping, simple and reliable str
5.Drawwork adopt band brake or disc brake, equipped with EATON auxiliary brake and hydraulic assist brake. It is characterized by easy and credible operation.
6.Engine and gear box have many configures to meet the customer’s requirement.
7.Adopt hydraulic redirector, work neatly and expediently, it is easy to move and install, small floor space.
Specification
TJ12/65B-3
TJ12/65B-4
TJ15/60
TJ15/80
TJ15/80-1
TJ15/80-2
Max Static Hook Load lbf(kN)
202,328(900)
247,280(1100)
Rated Hook Load lbf(kN)
146,126(650)
134,880(600)
179,840(800)
Speed of Hook m/s
0.10~1.10
0.15~1.60
0.16~1.60
0.16~1.60
Mast Height ft(m)
68.85(21)
96.76(29.5)
95.12(29)
101.68(31)
108.24(33)
Height of Drilling Floor
ft(m)
/
9.02 (2.75)
Rotary Table Max Static Load
lbf(kN) Equipped with rotary transfer box, the configure can be mechanical workover rotary table ZP40、ZP60 according to customer’s requirement Equipped with rotary transfer box, the configure can be mechanical workover rotary table ZP90、ZP135 according to customer’s requirement
303,480(1350)
Opening Dia.
in(mm)
17.5 (444.5)
Max Working Torque N.m
13729
Drive Speed km/h
0~38
0~40
Installed Power Rating hp (kW)
237(174)
261.5(195)
335(250)
525.28(392)
474.36(354)
Well Depth for Operation ft (m) Length
Width
Height
42.65(13000)
56.12(17110)
55.76(17000)
58.38(17800)
61.34(18700)
9.94(3030)
13.45(4100)
13.61(4150)
13.78(4200)
Well Depth for Operation
ft (m) ≤16,400(≤5000)
Minor repair operation or partial servicing ≤16,400(≤5000)
Minor repair operation or partial servicing ≤14,760(≤4500)
Minor repair operation
≤8,200(≤2500)
Heavy repair operation ≤18,040(≤5500)
Minor repair operation
≤11,480(≤3500)
Heavy repair operation
≤4,920(≤1500)
Drilling operation
TJ12/65B-3 Wheeled Operation Workover Rig
TJ15/80 Wheeled Operation Workover
ZYZJ Petroleum Equipment Co.,Ltd
ZYZJ Drawworks
ZYZJ Drawworks spare parts list
Drawworks
Brief Introduction
Drawworks is the core part of Drilling Rig. it is used for operation of lifting or laying down mast, hoisting or descending drilling tools and casings.
Technical performances and structure features
- All bearings are rolling bearings . The shafts are made of alloy steel.
- The chains are pressure lubricated.
- The drum is grooved. The low-speed & high-speed ends of the drum shaft are equipped with ventilating pneumatic tube clutch. The brake rim (or disc) is water cooled and the surface is medium-frequency induction hardened that provides excellent wear-resistance capacity and long service life.
- The contours of the sprocket teeth are medium frequency induction hardened. All transmission clutches are of involute spline type.
- The main brake is hydraulic disc brake, and the auxiliary brake is electromagnetic eddy current brake or EATON brake.
Technical Performances and Structure Features of the Single-shaft Electric Drawwork
1.The drawwork is single-shaft with grooved drum structure, has less spare parts, small cubage, light weight compared with the products of the same kind.
2.The drum shaft is driven by the gear reducer which power originate from a DC or AC-VF motor,it can also be driven by compound operation of two motors. AC-VF motor make the drawworks has a wider timing scope, the speed can be regulate smoothly between 0-140Hz.
3.High transmission efficiency gear, small oscillation, low noise, long service life.
4.The main brake of the drawworks is hydraulic disc brake while the auxiliary brake is energy- consumption brake or EATON brake.
5.The drawworks is equipped with independent numerical-control AC-VF transmission device and automatic control system(ACS),it can feed bit automatically; Real-time monitoring and analysising of bit feeding and infixing, get the optimal drilling.
Specifications
JC40
JC40D
JC40DB
JC50
JC50D
JC50DB
JC70
JC70DB
Rating Imput Power
hp(kW)
1000(735)
1500(1100)
2000(1470)
Max. Fastline Pull
lbf.(kN)
61820(275)
76435(340)
109030(485)
Dia. of Drill Line
in (mm)
1 1/4(32)
1 3/8(35)
1 1/2(38)
Drum Size (dia.×width)
in (mm)
25.20×44.84
(640×1139)
25.20×51.25
(640×1302)
26.97×44.80
(685×1138)
30.31×53.58
(770×1361)
Gears for Hoisting Speed
4+2R
stepless speed changing
6+2R
stepless speed changing
6+2R
stepless speed changing
Brake Disc (dia. x thickness) in(mm)
59.06×2.99(1500×76)
63×2.99(1600×76)
Main Brake
hydraulic disc brake
hydraulic disc brake, energy- consumption brake
hydraulic disc brake
hydraulic disc brake, energy- consumption brake
hydraulic disc brake
hydraulic disc brake, energy- consumption brake
Auxiliary Brake
DWS40L
WCBD236
FDWS50LD
WCBD336
DS-70
Outline Size in(mm)
Length
260(6600)
295(7500)
268(6800)
295(7500)
320(8120)
302(7670)
Width
114(2890)
116(2946)
117(2980)
179(4537)
117(2980)
125(3175)
181(4585)
Height
105(2670)
101(2555)
118(2998)
101(2555)
107(2705)
126(3197)
Weight lbs.(kg)
45195
(20500)
61346
(27826)
77160
(35000)
105822
(48000)
77160
(35000)
102283
(46395)
134483
(61000)
ZYZJ Petroleum Equipment Co.,Ltd
ZYZJ Rotary Table
ZYZJ Rotary Table spare parts list
Rotary Table
Brief Introduction
Rotary Table is important part to drive and hold the drill string.
The products conforms to API Spec. 7k, have the certificate of authority to use the official API monogram
Technical Performances
1.The casing is casting steel and steel plate welding structure, the basement is steel casting, it welded with steel plate after coarsely machining, and finish machining after integral annealing for stress elimination
2.Transmission gear is harden tooth spiral bevel gear drive, have higher loading capacity, smooth running and long service life.
3.The input shaft is alloy forging by quench hardening and tempering, has good mechanical property, fit for big torsional moment operation. chain wheel and flange can be equipped on the shaft end, meet the requirement of all transmission mode.
- Master bushing adopt alloy casting steel, it has high rigidity and reliable performance.
Specification
ZP175
ZP205
ZP275
ZP375
Dia. of Opening in (mm)
17.5(444.5)
20.5(520.7)
27.5(698.5)
37.5(952.5)
Distance Between Rotary Center and the Teeth Center of Inner Sprocket
in (mm)
44(1118)
53.25(1353)
Max Static Hook Load Rating kN
1350
3150
4500
5850
Max Working Torque ft.lbs(N.m)
10132(13729)
16646(22555)
20265(27459)
23872(32365)
Max .Speed r/min
300
Gear Ratio
3.58
3.22
3.67
3.56
Overall Dimension in (mm)
(L×W×H)
76.2×50.4×23
(1935×1280×585)
90×58×26.5
(2292×1475×673)
94×65.7×27
(2391×1670×685)
97×71×28
(2468×1810×718)
Weight lbs(kg)
3888(8572)
5530(12191)
6163(13590)
8026(17694)
ZYZJ Petroleum Equipment Co.,Ltd
ZYZJ PUMPING UNIT (JACKUP pump unit)
API B Series Pumping Units
Brief Introduction
API B series Pumping Units is conventional walking beam pumping units, it’s a common type of power equipment on the ground used in rod oil extraction.
The products conform to API Spec.11E “Specification for Pumping Units” and other relative API standards, acquired the authorization to use Official API Monogram.
Technical Performances
1、High reliability, simple operation, easy maintenance, long service life.
2、Gear reducer is involute herring-bone gearing, work smoothly and reliably.
3、the complete machine with light weight, it’s convenient for installation and transportation.
Main Technical Parameter
No
Type
Polished Rod Capacity
(lb)
Stroke Length
(in)
Rated Torque
1
B-80D-119-64
11,900
64、54
80,000
2
B-80D-76-64
7,600
64、54
80,000
3
B-80D-133-54
13,300
54、41
80,000
4
B-80-119-64
11,900
54、41
80,000
5
B-80D-76-54
7,600
54、41
80,000
6
B-80D-109-48
10,900
48、35
80,000
7
B-57D-109-54
10,900
54、41
57,000
8
B-57D-89-54
8,900
54、41
57,000
9
B-57D-76-54
7,600
54、41
57,000
10
B-57D-109-48
10,900
48、35
57,000
11
B-57D-89-48
8,900
48、35
57,000
12
B-40D-89-48
8,900
48、35
40,000
13
B-40D-76-42
7,600
42、29
40,000
14
B-25D-67-36
6,700
36、27
25,000
15
B-16D-53-30
5,300
30、23
16,000
ZYZJ Petroleum Equipment Co.,Ltd
ZYZJ PUMPING UNIT (JACKUP pump unit)
API C Series Pumping Units
Brief Introduction
API C series Pumping Units is a kind of conventional walking beam pumping units, it’s the ground power equipment used in sucker rod oil extraction.
The products conform to API Spec. 11E“ Specification for Pumping Units”, and the relative standards, acquired the authorization to use Official API Monogram.
Technical Performances
1、Strength of critical parts is calculated with the finite element analysis,High reliability. simple operation, easy maintenance, long servicing life.
2、Gear reducer is involute herring-bone gearing, working smoothly and reliably.
3、Modularized design, it has high degree of standardization, commonality and seriation with the spare parts.
Main Technical Parameter
8,900
No
Type
Polished Rod Capacity
(lbs)
Stroke Length
(in)
Rated Torque
(in.lbs)
1
C-912D-470-240
47,000
240、211、181
912,000
2
C-912D-427-216
42,700
216、185、155
912,000
3
C-912D-427-192
42,700
192、165、138
912,000
4
C-912D-305-192
30,500
192、165、138
912,000
5
C-912D-365-168
36,500
168、144、121
912,000
6
C-912D-305-168
30,500
168、144、121
912,000
7
C-912D-427-144
42,700
144、123、102
912,000
8
C-640D-305-192
30,500
192、165、138
640,000
9
C-640D-305-168
30,500
168、144、121
640,000
10
C-640D-365-144
36,500
144、123、102
640,000
11
C-640D-305-144
30,500
144、123、102
640,000
12
C-640D-256-144
25,600
144、123、102
640,000
13
C-640D-305-120
30,500
120、102、84
640,000
14
C-456D-305-168
30,500
168、144、121
456,000
15
C-456D-305-144
30,500
144、123、102
456,000
16
C-456D-256-144
25,600
144、123、102
456,000
17
C-456D-365-120
36,500
120、102、84
456,000
18
C-456D-305-120
30,500
120、102、84
456,000
19
C-456D-256-120
25,600
120、102、84
456,000
20
C-320D-256-144
25,600
144、123、102
320,000
21
C-320D-256-120
25,600
120、102、84
320,000
22
C-320D-213-120
21,300
120、102、84
320,000
23
C-320D-305-100
30,500
100、85、70
320,000
24
C-320D-256-100
25,600
100、85、70
320,000
25
C-320D-213-86
21,300
86、71、56
320,000
26
C-228D-213-120
21,300
120、102、84
228,000
27
C-228D-173-100
17,300
100、86、72
228,000
28
C-228D-246-86
24,600
86、71、56
228,000
29
C-228D-213-86
21,300
86、71、56
228,000
30
C-228D-200-74
20,000
74、64、54
228,000
31
C-228D-173-74
17,300
74、64、54
228,000
32
C-160D-173-86
17,300
86、74、62
160,000
33
C-160D-200-74
20,000
74、64、54
160,000
34
C-160D-173-74
17,300
74、64、54
160,000
35
C-160D-143-74
14,300
74、64、54
160,000
36
C-160D-173-64
17,300
64、54、44
160,000
37
C-114D-119-86
11,900
86、72、59
114,000
38
C-114D-143-74
14,300
74、62、51
114,000
39
C-114D-173-64
17,300
64、54、44
114,000
40
C-114D-143-64
14,300
64、52、40
114,000
41
C-114D-133-54
13,300
54、45、36
114,000
42
C-80D-119-64
11,900
64、53、42
80,000
43
C-80D-133-54
13,300
54、45、36
80,000
44
C-80D-119-54
11,900
54、45、36
80,000
45
C-80D-133-48
13,300
48、40、32
80,000
46
C-80D-109-48
10,900
48、37、25
80,000
47
C-57D-76-54
7,600
54、41、28
57,000
48
C-57D-109-48
10,900
48、37、25
57,000
49
C-57D-95-48
9,500
48、37、25
57,000
50
C-57D-89-42
8,900
42、33、23
57,000
51
C-57D-76-42
7,600
42、33、23
57,000
52
C-40D-76-48
7,600
48、37、27
40,000
53
C-40D-89-42
8,900
42、33、23
40,000
54
C-40D-76-42
7,600
42、33、23
40,000
55
C-40D-89-36
8,900
36、28、20
40,000
56
C-25D-67-36
6,700
36、28、20
25,000
57
C-25D-56-36
5,600
36、28、20
25,000
58
C-25D-53-30
5,300
30、20
25,000
ZYZJ Petroleum Equipment Co.,Ltd
ZYZJ PUMPING UNIT (JACKUP pump unit)
API B Series Pumping Units
Brief Introduction
API F series Pumping Units is a new kind of non-beam energy-saving pumping units, it’s a power equipment on the ground used in sucker rod oil extraction.
The products conform to API Spec.11E “Specification for Pumping Units” and other relative API standards, acquired the authorization to use Official API Monogram.
Technical Performances
1、Use roller and belt to form flexible drive, improve impulsive load, prolong service life of gear reducer.
2、Abnormally design of crank arm make it balanced completely.
3、Gear reducer is involute herring-bone gearing, work smoothly and reliably.
4、Small cubage, light weight, the complete machine can be folded totally, it’s convenient for installation and transportation.
Main Technical Parameter
No
Type
Polished Rod Capacity
(lb)
Stroke Length
(in)
Rated Torque
(in.lb)
1
F-320D-256-120
25,600
120、102、85
320,000
2
F-320D-256-100
25,600
100、85、70
320,000
3
F-320D-246-86
24,600
86、71、56
320,000
4
F-228D-256-100
25,600
86、71、56
320,000
5
F-228D-213-86
21,300
86、71、56
228,000
6
F-228D-246-86
24,600
86、71、56
228,000
7
F-228D-246-74
24,600
74、64、53
228,000
8
F-160D-173-86
17,300
86、74、62
160,000
9
F-160D-200-74
20,000
74、64、53
160,000
10
F-160D-173-74
17,300
74、64、53
160,000
11
F-114D-173-64
17,300
64、54、44
114,000
12
F-114D-143-54
14,300
54、44、34
114,000
13
F-114D-109-54
10,900
54、43、32
114,000
ZYZJ Petroleum Equipment Co.,Ltd
ZYZJ PUMPING UNIT (JACKUP pump unit)
API R Series Pumping Units
Brief Introduction
API R series Pumping Units is a new type energy-saving walking beam pumping units, it’s a new type of power equipment on the ground used in sucker rod oil extraction.
The products conform to API Spec.11E “Specification for Pumping Units” and other relative API standards, acquired the authorization to use Official API Monogram.
Technical Performances
1、High reliability, simple operation, easy maintenance, long service life.
2、Use phase angle in crank arm in order to reduce the peak value of max. torque in gear reducer.
3、To improve power performance by increase the extreme location angle.
4、It can reduce motive power, saved energy obviously.
5、Gear reducer is involute herring-bone gearing, work smoothly and reliably.
Main Technical Parameter
No
Type
Polished Rod Capacity
(lb)
Stroke Length
(in)
Rated Torque
in.lb
1
R-912D-365-192
36,500
192、159、127
912,000
2
R-912D-305-192
30,500
192、159、127
912,000
3
R-912D-365-168
36,500
168、139、111
912,000
4
R-912D-305-168
30,500
168、139、111
912,000
5
R-640D-305-192
30,500
192、159、127
640,000
6
R-640D-365-168
36,500
168、139、111
640,000
7
R-640D-305-168
30,500
168、139、111
640,000
8
R-456D-305-168
30,500
168、139、111
456,000
9
R-456D-305-144
30,500
144、119、95
456,000
10
R-456D-305-120
30,500
120、99、80
456,000
11
R-320D-256-144
25,600
144、119、95
320,000
12
R-320D-256-120
25,600
120、99、80
320,000
13
R-320D-256-100
25,600
100、83、67
320,000
14
R-228D-256-100
25,600
100、83、67
228,000
15
R-228D-246-86
24,600
86、72、59
228,000
ZYZJ ZJ70DB Rig equipment list and specification
NO. DESCRIPTION QTY UNIT SPECIFICATIONS
1 DRILLING RIG GENERAL DESCRIPTION Type:AC–DC-AC Variable frequency AC Drive drilling rig. Rated drilling depth:
Up to 6000m(19685ft) with 127mm (5″)DP
Up to 7000m(22966ft) with 114mm (4-1/2″)DP Rated maximum static hook load:
4500KN (458 MT, 505 st, 1,010,000 Lbs) 12 Lines strung
2 Rig mast and relevant equipments
2.1 MAST 1 set Model:JJ450/45-K mast
Type of the Mast: K
Max. Static hook load: 4,500kN (1 000 000 lbf)
(On lines of 6×7, no wind load, no pipe racked in the Mast)
(Note: Acceleration, impact, wind load and setback stand will reduce the max. hook load.)
Working height: 45.5m(149ft) (from drilling floor to Crown block Beam) Top span: 2.5m(8.2ft)×2.2m(7.2ft) (front view/side view)
Base span:10m×10 m (32.8ft) (front view)
Height of Monkey-board: 26.5m(87ft),25.5m(84ft),24.5m(80ft) Capacity of Monkey-board:
Φ114mm(4.5 in) DP, 28m(91.84 ft)stand:7,000m(22960ft),250stands;
10in Drill Collar:4 stands
8in Drill Collar:6 stands
Wind load capacity:
Waiting on weather(no hook load,full stands):36m/s(70knots,wind class 12) Survival device(no hook load,no stand):47.8m/s(93knots,wind class >12) Raising and lowering mast:8.3m/s(16 Knots,wind class 5)
Designs meet the requirements of API Spec 4F, ANSI/AWS D1.1-2000,SY/T5170. CW leveling jacket one (1), Anti-falling down device one (1).
2.2 Slingline(raising line) 1 set two piece, φ80mm×54.5m, 6×84WSNS+FC-1770Mpa used for the erecting of the mast and substructure
2.3 Mast escape device 1 set Include compelete escape safety slide
2.4 Fastline releaser 1 set Model:WSQ-00
Suitable wire diameter:≤Φ38mm
2.5 CASING STABBING BOARD 1 set Model:RSD/YFT200
Working pressure:16MPa
Max. Flow:40L/min Lifting height:6~12m Lifting speed:3~14m/min
Lifting stroke:6m
2.6 ONE (1) DEADLINE ANCHOR 1 set JZG41 model, to API 8A
features: the anchor is equipped at the bottom of derrick opposite to driller’s position, completed with a tension type weight sensor, a spooling device and jumper bars to prevent wire line from jumping off the anchor.
Specification: suitable for 38mm(1-1/2 ″) line, max load of 410KN,sensor model
SZT3,output pressure 6.83MPa, the line number on the secondary instrument 10 and
12.
3 Substructure and relevant equipments
3.1 SUBSTRUCTURE 1 set Model:DZ450/10.5-S, to API 4F,swing up style
Drilling floor height:10.5 m (34.5ft)
The area of drilling floor:12.65 m×13 m (41.5×42.64ft)
The clear height of rotary table beam to the ground:9 m(29.5ft) Rotary table beam load:4500 kN(1,000,000lbf)
Rated setback load:2200 kN(494,500lbf) Span of matching mast:10 m (32.8ft)
Max. static hook load of matching mast:4500 kN(1,000,000lbf)
Capacity of drill-pipe setback:4-1/2 ″ 28 m drill-pipe stand 7000 m(250 stands)
CW three (3) set stairs, V-Door slope, catwalk,etc.
3.2 Electric elevator 1 set Model:70-SG1, used for lifting tools ,1 ton
Lifting height:0~10.5m
Lifting speed:0.2~0.5m/s
Rated load:1.5T(net)
3.3 hydraulic snubber devices 2 set two set of hydraulic cylinder,used for the damping of raising/lowering the mast.Including one set hydraulic power station:DBS model,Rated high pressure 16MPa,Rated low pressure 14MPa, Rated flow 14L/min, motor power 4kW, oil tank capacity 55L.
3.4 Air winch 3 set Model:XJFH-5/35
Max. Lifting force:50kN(11250lb) Max. Lifting speed:35m/min(1.9fts) Rated power:16kW(21.5HP)
Air intake pressure:0.8MPa(116psi) Diameter of wire:19mm(3/4″)
3.5 DOGHOUSE 2 set there are two dog house placed on the right and left side of the drill floor.
3.6 BOP HANDLING SYSTEM 1 set Model:FY-40Y
Max. Lifting capacity:2×200=400kN Max. Lifting Height:4.0m
Max. Lifting Speed:1.5m/min
Max. Lowering Speed:3m/min
Max. Horinontal Moving speed (Dual direction):12m/min
Max. W.P.: 16MPa
Max. Flow:120L/min
Wire Line Diameter:28mm
3.7 Racking board air winch 1 set model:QJL-0.5×12
Pressure of compress air;0.8MPa
First steel rope Max. traction force:5kN Rated speed:12m/min
mounted on racking platform.
3.8 combined hydraulic power unit 1 set Model:RSD/ZHYZ800-Ⅱ
Capacity:800L
Max. flow of master pump:120L/min Max. flow of assistant pump:37L/min Rated pressure:16MPa
Motor power:37kW+11kW
used for hydraulic tong and hydraulic cathead,etc.
3.9 HYDRAULIC CATHEADS 3 set Model:YM16, YM-10
Rated working pressure:16MPa
Rated flow:120L/min
Steel cable size:18×7-26-170-1 L=10M
Steel cable traction force: 160kN for YM16; 100kN for YM10
Steel cable traction travel:1500
Crown block swing angle:90° Model:YXM-5
Rated working pressure:16MPa
Rated flow:120L/min
Diameter of hemp cord: φ30mm
Rated traction force: 50kN Drum length:320mm
Max. drum speed:30rpm
3.10 MUD BUCKET 2 set ONE (1) 3-1/2″ MUD BUCKET,ONE (1) 5″ MUD BUCKET
3.11 GRASSHOPPER 1 set One (1) metal construction grasshopper frame for supporting utility and cable trays. Grasshopper raises and lowers simultaneously with substructure.
4 Drawworks and relevant equipments
4.1 Electric Drawworks 2000 HP 1 set Model:JC70DB drawworks
Rated input power:1470kW(2000hp) Normal drilling depth range
Φ114mm(41/2 in) drilling pipe:4500 ~7000m(14763~22965ft)
Φ127mm(5 in) drilling pipe:4000 ~6000m(13123~19685 ft)
Maximum fast line pull:485kN(107777 lbf.) Wire rope diameter:Ф38mm (1 1/2 in) Gear:stepless speed regulation
Drum speed:0~299r/min(rpm)
Hook speed:0~1.275m/s(0~4.183ft/s)
(5×6 Wireline system lifting drilling pipe)
Dimension of grooved drum (diameter×length ): Ф770×1439mm(30⅜×56¾in) DBS75 hydraulic disc brake(diameter×thickness): Ф1600×76mm(63×3 in)
4.2 Driller control house 1 set Driller’s control house for mounting instrments, made of stainless steel.
ZJYP-4-2L Industrial TV supervison system consists of camera system 、display system
and control system. Camara system has five cameras, located at drawwork drum 、
crown block、shale shaker、monkey board and mud pumps.
Equipped with one set of BCKT-45G Ex-proof air condition.
Driller’s control house fitted with all equipment required in driller’s console including Top drive console.
4.3 Motors 2 set two (2) YJ13X5/X6 high torque AC drilling motors
Rated power and speed:800kW/741rpm Rated voltage and current:600V AC /915A Rated torque:10303N.m
Rated frequency:37.5Hz Max. Speed:1253rpm Power factor:0.89
Rated efficiency:0.95
Used to drive Drawworks.
4.4 Auto Driller device 1 set the auto-feeding is realized with a separated 45kW AC varied frequency motor and its control system.
parameters:accuracy of WOB of 0.5 ton. displaying: the suspended weight, WOB, position and moving speed of travelling block.warning:visually and audiably Functions:crown saver, floor saver,braking the drilling string, drilling break saver. Motor parameter:YBP225M-4W/45kWAC/400V/84.7A/50Hz/290.4N.m/0.87/92.8%
4.5 Hydraulic disc brakes 1 set CW water colded double discs,Six service calipers (normal open)and two safety calipers(normal closed, and independent hydraulic resource, meeting with the 7000 m drilling requirement;
Model:DBS 75
Max.normal pressure on single side for service caliper:75kN Max.normal pressure on single side for safety caliper:90kN Effective stroke for service caliper:30mm
Rated pressure for hydraulic system:8MPa
Capacity of oil tank:90L Power of motor:2.2kW
4.6 WATER COLDED EATON BRAKE 1 set Model:EATON 436WCB
Rated brake torque of about 133322 N.m@5.5bar
Water flow:984dm3/min Thermal rating:1939 KW Max. slip speed:475 rpm
Max. freewheel speed:700rpm
5 Rotary table and relevant equipments
5.1 Rotary table 1 set Model:ZP-375 ROTARY TABLE, To API 7K, Opening Diameter:37 in(952.5mm)
Max. Static Load:645 ton (5850kN) Max. torque:23870ft•lbs (32362N•m) Max. Rotating Speed:300r/min Transmission Ratio:3.56
5.2 MASTER BUSHING 1 set One (1) 952mm (37-1/2) SMB Split Pin Drive Master Bushing body assembly
5.3 KELLY BUSHING 1 set One (1) Kelly Bushing complete with wrench less wiper assembly for 5-1/4” Hex Kelly. One (1) Kelly Bushing complete with wrench less wiper assembly for 4-1/4” Hex Kelly.
5.4 Bushings one (1) master bushing device one (1) casing bushing
one (1) bushing 2 3/8 ″-8 5/8″(for drilling)
one (1) bushing 2 3/8 ″-8 5/8″(for casing)
one (1) bushing 9 3/8 ″-10 3/4″(for casing)
one (1) bushing 11 3/4 ″-13 3/8″(for casing)
Master bushing lifting device
Bushing lifting device
5.5 ROTARY TABLE ANTI-SLIP PAD 1 set around 37-1/2” rotary table
5.6 Independent drive device of rotary table 1 set Independent drive device of rotary table,cw speed gear transmission, chain assembly and one inertia brake,the rotary speed can be adjusted within 0-223 rpm.
Gear ratio for gear box:i=1
Output speed of rotary table:0-223 r/min
Cardan shaft model:BHJ290F385
5.7 AC Motor 1 set Model:YJ31D AC motor Rated power:720kW Rated voltage:600V Rated efficiency:94% Rated power factor:0.9
Rated speed:600r/min Rated torque:11400N.m Rated frequency:30.5Hz
Maximum constant power Speed:1180r/min
Used to drive independent driving device.
6 Crown Block 1 set Model:TC-450-2,to API 8A, 4F. Max. hook:4500 kN(500Us tons) Number of sheaves:6+1 sets
OD of sheave:φ1524mm(60in)
OD of guide sheave:φ1524mm(60in) Wireline diameter:φ38mm(1-1/2in)
OD of Auxiliary sheave:φ400mm(15-5/8in) Number of Auxiliary sheaves:3 sets
Diameter of wireline for auxiliary sheaves:φ19mm(3/4in) OD of Sand sheave:φ762mm(30in)
Number of Sand sheaves:1 set
Diameter of wireline for Sand sheave:φ19mm(3/4in) Overall diameter(L×W×H:3710×2930×3760mm Theoretical weight:10600kg
Matching Mast model:JJ450/45.5-K mast(808.18.000)
7 TRAVELLING BLOCK 1 set YC 450 traveling block, to API 8A
Max. static hook load:4500KN(1,010,000 Lbs) Qty. sheaves: 6
OD of sheave: 1524 mm
Diameter of drilling line: 1-1/2 ″
8 Hook 1 set DG450 hook, to API 8A
Max. Static hook load: 4500KN
Main hook mouth diameter: 180mm Assistant hook mouth diameter: 120mm Main hook opening: 220mm
Working range of spring: 200mm
9 SWIVEL 1 set SL450 swivel, to API 8A. Max. Static load:4500 KN Max. Speed: 300 rpm
Max. Working pressure: 35 MPa
Internal diameter of swivel stem: 75mm(3 ″)
Connection threads: 7-5/8” REG LH to stem
6-5/8” REG LH to Kelly pipe
Air motor model:FMS20
Rated motor speed: 2800rpm
Rated power: 14.7kW Rated pressue: 0.6MPa
10 TOP DRIVE 1 set Model: DQ70BSC
Nominal drilling depth:7000m(4 1/2in drill pipe) Max. load:4500kN
Waterway:ID76.2mm(3″)
Rated circulation pressure:35MPa(5000psi)
Working height:6.1m(from top lifting bail to upper face of elevator) Supply voltage:600VAC
Rated power:2x400HP
Brake torque: 50kN.m(36900ft.lb)
Max break out torque:75kN.m(55300ft.lb)
continuous drill pipe speed: 0-220rpm
11 Mud pump unit, Drilling liquid manifold and relevant equipment
11.1 Triplex Mud Pumps 3 set Model:ZYF-1600 Mud pump,Horizontal triplex single acting piston pump,driven by 2 VF AC motors
Rated power:1600hp (1180 kW) Rated strokes:120 spm
Stroke length:12 in (304.8 mm) Gear ratio:4.206:1
Maximum pressure:5000psi(34.3MPa) Inlet diameter:12in
Outlet diameter:5 1/8in
Maximum liner diameter:7in(φ177.8mm)
Outline size (not including pulsation dampener, discharge strainer and elbow):(174.25×
95×78.89in)4426×2413×2004mm
11.2 Electric Motors of mud pumps 6 set Model:YJ31C/C1 AC motor
Rated power:720kW Rated voltage:600V Rated efficiency:94% Rated power factor:0.9
Rated speed:600r/min Rated torque:11400N.m Rated frequency:30.5Hz
Maximum constant power Speed:1180r/min
Used to drive mud pumps.
11.3 Drilling liquid Manifold 1 set ZJGH-35S drilling fluid manifold (for double Standpipes) Pipe nominal bore:100mm(4″)
Rating working pressure:35MPa(5000psi) Hydraulic seal test:35MPa(5000psi) Strength test pressure:70MPa(10000psi)
Working temp.:-29 ℃ to 121℃
Applicable medium: Fresh water, drilling fluid, crude oil, cracking fluid
Connection manner: high pressure union
Drive manner of gate valves: manual
Standard:SY/T5244-94《drilling fluid manifold 》, API spec 16C/16A
Including Dual standpipes, H shape standpipe manifold stood, and one (1) ground standpipe,etc.
11.4 75′-5000psi rotary hose 2 set 75′-5000psi rotary hose.
12 MUD SYSTEM / SOLIDS CONTROL
12.1 Mud circulation and solid control system 1 set Total capacity: 441m3
Effienct capacity: 355m3
Treating class: 5
Treating ability: >250m /h
Mud Circulation and Solid Control System consists of six (6) mud tanks, one (1) V-type tank, one (1) cooling water tank, two (2) water tanks and relevant solid control equipments,etc.Two mixing pumps can suck in mud from anyone tank or many tanks individually or simultaneously. The mud processed by two eddy flow hoppers was discharged to any tank. For the material such as polymer, clay that is difficult to decompose, hydrate and agitate, they can be mixed evenly and quickly by means of cutting pump and jet flow hoppers.
Each section of this system is connected by pneumatic union, rubber gasket union, steel tube or rubber pipe.
12.2 DUAL TANDEM SHALE SHAKER 3 set FLO-LINE CLEANER 2000-3 PANEL。(DERRIK)
2 Super GTM Vibrating motors,2.5HP,380V,3 Cycle,50Hz, 1500rpm,Ex-Proof, “Greased- for-life” bearing systems, Sound output < 81db.
Screen type: PMD Pyramid Screen Recommended Screen mesh: PWP48-30 DX50, DX84,DX110,DX140,DX175,DX210,DX250
Raise or lower the screen basket from -1 to +5°on the 3-panel
Structure Material: stainless steel
Mud inlet on the feeder of the Cleaner is pre-marked
Process Rate:525GPM (33.1L/S) with 10.4 PPG(1.25 g/cm3) Mud over 210 mesh
Pyramid screens
Dual Amplitude:5.00 MM Vibrating Frequency: 24.22Hz Parabolic Index:3.55
Parabolic Angel:45°
12.3 CLEANER WITH CONES 1 set FLO-LINE CLEANER 2000-3 PANEL WITH CONES,DERRIK
10″ Desander: Inner manifold, makes a separation between 40 and 100 microns. Each
10″ cone can process 500GPM(31.5 L/S) at 75 feet of head, a maxium of 1500GPM
processing capacity with (3) 10″ cones.
4″ Desilter: Makes a separation between 12 and 74 microns; Cones contain separate
ball valves that can be individually shut off during operation to allow for increased control of flow capacities and ease of maintenance.
Each 4″ cone can process 80GPM (5.04 L/S) at 75 feet of head, a maxium of 1280GPM
processing capacity with (16) 4″ cones.
12.4 Liquid-Gas separator 1 set HYQ1200-1.6
Bulk of the separator:Φ1200mm
Treatment capacity:320 /h
Feed pipe:Φ125mm
Drainage pipe:Φ250mm
Gas extraction pipe:Φ200mm
Design pressure:1.6 Mpa
12.5 Vacuum degasser 1 set HZCQ240
Flow rate:240 /h
Vacuum:280-350mmHg
Motor power:15kW
Motor power of vacuum pump:2.2/3 kW(60Hz)
Rotary speed:970/1180(60Hz) r/min
12.6 Desand pump 2 set HSB8×6-11 1/2″
Rotation speed :1750 r/min
Capacity:240 /h
Pumping max.lift:30-35m
Motor power:55 kW
12.7 Agitator 15 set HNJ-11
Motor power:11kW
Impeller rotary speed:58 r/min
Vane number:4
Impeller diameter:1000mm
Impeller installation height :400-800 mm
Impeller shaft diameter :89 mm
12.8 Agitator 1 set HNJ-7.5
Motor power:7.5kW
Impeller rotary speed:58 r/min
Vane number:4
Impeller diameter:800mm
Impeller installation height :400-800 mm
Impeller shaft diameter :76 mm
12.9 Calculate measure pump 1 set HSB4×3-11″
Rotation speed :1750 r/min
Capacity:60 /h
Pumping max.lift:28-35m
Motor power:15 kW
12.10 Water pump 2 set HSB4×3-11″
Rotation speed :1750 r/min
Capacity:60 /h
Pumping max.lift:28-35m
Motor power:15 kW
12.11 Cooling pump 2 set HSB6×5-12
Rotation speed :1750 r/min
Capacity:200 /h
Pumping max.lift:28-35m
Motor power:15 kW
12.12 Mud hopper 2 set HJ250
Fluid feed pressure:0.3-0.6Mpa
Outlet back pressure:≤0.04 Mpa
Flow rate of fluid feed:260-300 /h
Flange nominal diameter of inlet and outlet :150mm
12.13 Jet hopper 1 set HSH-200
Fluid mixing capacity:200 /h
Inlet and outlet size:6″×6″
12.14 Shearing pump 1 set HJQB-120
Motor power:45kW
Discharge capacity:120m/h
Suction diameter:150mm
Pumping max.lift:45m
Rpm of impeller:2200rpm
Discharge diameter:125mm
12.15 Mud mixing pump 2 set HSB8×6-12″
Rotation speed :1750 r/min
Capacity:240 /h
Pumping max.lift:30-35m
Motor power:55 kW
12.16 Low speed centrifuge 1 set LW500×1000-N
Rotary drum speed:1700 r/min
Main motor type:YB200L-4
Main motor power:30kW
Main motor rated speed:1470 r/min
Pair motor type:YB160M-6
Pair motor power:7.5kW
Pair motor rated speed:970 r/min
12.17 High speed centrifuge 1 set LWG450×1260-N
Rotary drum speed:2000-3000 r/min
Main motor power:37kW
Main motor rated speed:1480 r/min
Pair motor power:7.5kW
Pair motor rated speed:970 r/min
13 Power system and electric control system
13.1 Diesel engine genartor set 4 set Mitsubishi MOG1200
Engine model:S12R-PTA-S Engine speed:1500rpm
Generator output:1600kVA(1040kW),600V,50HZ,3 phase,PF=0.65.
13.2 Emergency generator set 1 set model:C15/GENERATOR Rated speed:1500rpm Continuous power:320EKW
Rated voltage/frequency:400V/50Hz
13.3 ENGINE GENERATOR BUILDINGS 5 set 5 x generator house
4 for main diesel engine generator package and 1 for auxiliary generator package
each house has a center split door at cooling fan end and push type aside doors at both sides
all side walls can be removed away to integrated as a entire room
CW all binding posts, cables, oil/air piping using for engines
air supply system is mounted at the auxiliary generator house.
13.4 ELECTRIC TRANSMISSION SYSTEM 1 set Including generator control cubicle, VFD control cubicle,600V/400V transformer,
400VAC distribution system, MCC system, PLC system, driller operating console, cables, VFD houses, and so on.
Generator control cubicles are furnished for control diesel engine/generator sets.As required all of generators or any two of them can be run parallel along with sharing load evenly.The revolution speed and voltage is controlled in closed loop;Power is restricted;Parameters are measured and displayed;Warning and protections are realized.
VFD control device:
Input voltage:600VAC,3 phase,50Hz
Rated output current: 1080A (driving Drawworks),860A Basic output current: 983A(driving Drawworks),783A Max. Output current: 1469A (driving Drawworks),1170A
Transformer capacity:1250kVA,600V/400V—220V
Transformer Connecting method :D,yn11
MCC control system:The AC motors rated ≥30kw are started in VFD house and only the
explosion-proof starting buttons are mounted beside motors.The AC motors rated ≤
30kw are controlled locally and power-delivered from VFD house.
13.5 Mobile generator set 2 set 2 No. Mobile gen set for rig building in night time. Model:SV-400GF
Disel engine model:VOLVO TAD1641GE Generator model:HCI544C1
Rated power:400kW Rated speed:1500rpm Rated frequency:50HZ Rated voltage:400V Power factor:0.8
13.6 EX-proof eletrical power system for drill site 1 set Full rig site standard blastproof eletrical power system:
(1)height indicating lamps of derrick, illumination fluorescent lamps ;sub-structure of
rig, 、mud tank section, in site of rig and around sit lamps, searchlight, spotlight and
accessories. All are blastproof and so are the all accessories.
(2)All AC motors and other electrical devices and power and control circuitry system.
14 Air supply and oil supply equipments
14.1 Air compressors 2 set 2 x LS-12-50-HH screw compressor
Nominal volume flow:5.6mm3/min(197.8CFM) Rated air discharge pressure:10bar(145psi) Max. working pressure:10.7bar(155psi)
Rated power:37kw(50HP) Rated speed:1475rpm Voltage/frequency:380/415V 50Hz
14.2 Air Dryer 1 set Model:SCR-240
Rated power:1.13kw
Working pressure:1 Mpa (145psi) Capacity :6m3/min(212ft3/min)
14.3 Air tank 1 set Air tank capacity:4m³+2.739m³(4m³ tank is settled under the rig substructure)
14.4 Fuel Tanks 1 set Two (2) Tanks. Double walled, total capacity is 100m3. One (1 ) Night fuel tank of 18+4 CU M capacity.
15 Rig instruments and relevent equipments
15.1 INSTRUMENTATION 1 set Model.SZJ Drilling Instrumentation System consists of driller’s console, data acquisition unit (DAQ), computer terminal and software, various sensors, cables and hydraulic hoses. The system can test and display hook load ,weight on bit ,rotary torque ,
standpipe pressure, tong torque, power tong torque, Rotary RPM, SPM Pump #1 、2&3,
accumulated SPM, inlet mud volume ,total mud in, mud return flow, mud pit 1#-6# volume, total mud pit volume, content of total hydrocarbon, and H2S, position of traveling block, well depth and other parameters during drilling, and help the driller to judge the operating situation of drilling rigs. The parameters can be recorded, displayed and plotted with indoor computer as well as with a recorder of general weight indicator.
15.2 DEVIATION INSTRUMENTS 1 set Model:LHE3000
Pressure resistance:150MPa
Temprature tolerance:260℃
Connecting picture:Appx A-3
Inclination:0~60°
Azimuth:0~360°
High-side tool-face:0 ~360°
Magnetic tool-face:0~360°
Timing:1~99mins
Battery pack:7.2v rechargeable
15.3 SURVEY UNIT 1 set Model: CJ6000(F)
Measure depth: 7000m
Power :7.5kW
Working pressure of hydraulic system:15.7MPa(2276psi) Max lifting force:4077N
Diameter of steel wire:φ2.5mm
16 WELL CONTROL EQUIPMENT & BLOW-OUT PREVENTORS
16.1 BLOW-OUT PREVENTORS
16.1.1 FH53-21 ANNULAR BOP 1 set 20-3/4”, 3000 psi, Annular
16.1.2 2FZ53-21 DOUBLE RAM BOP 1 set 20-3/4”, 3000 psi, double ram
16.1.3 FS53-21 SPOOL 1 set Drilling spool for 20 3/4”BOP stack with 2No HCR valve on each side
16.1.4 FH35-35/70 ANNULAR BOP 1 set 13-5/8”, 5000 psi.
16.1.5 2FZ35-70 DOUBLE RAM BOP 1 set double,13-5/8”, 10,000 psi.
16.1.6 FZ35-70 SINGLE RAM BOP 1 set 13-5/8”, 10,000 psi.
16.1.7 FS35-70 SPOOL 1 set 13 8/5″, 10000psi, side outlet flanges 4 1/16″X10000psi
16.1.8 FZ35-70 Ram Sub- Assemblies 1 set 9 5/8″, 10000psi, two (2)
7″, 10000psi, two (2)
5″, 10000psi, four (4)
4 1/2″, 10000psi, two (2)
5 1/2″, 10000psi, two (2)
3 1/2″, 10000psi, two (2)
4″, 10000psi, two (2)
2 7/8″, 10000psi, two (2)
16.1.9 FZ35-70 shear blind ram 1 set to shear 5″ drill pipe
16.1.10 2FZ53-21 pipe ram assemby 1 set 13 3/8″,5000psi,one (1)
5″,5000psi, two(2)
16.1.11 Adapter flanges 1 set 11”, 3 M X 13 5/8”, 5M, one (1)
13 5/8”,3M X 13 5/8”, 5M, one (1)
Flow Nipple flanges 13 5/8”, 5M , one (1)
21 1/4″-2000psi X 20 3/4″-3000psi, three (3)
Drilling spool 20 3/4″-3000psi X 3000psi outlet 4 1/16″ -5000psi (BOP side),one (1)
4 1/16″ -5000psi X 4 1/16″-10000psi, two (2)
13 5/8″-3000psi X 13 5/8″-5000psi , one (1)
13 5/8″-5000psi X 13 5/8″-10000psi, one (1)
11″-10000psi X 13 5/8″-10000psi,one (1)
11″-5000psi X 13 5/8″-10000psi, one (1)
7 1/16″-10000psi X 13 5/8″-10000psi, one (1)
7 1/16″-5000psi X 13 5/8″-10000psi, one (1)
4 1/16″-10000psi HCR valve ,three (3)
4 1/16″-10000psi manual valve , three (3)
4 1/16″-10000psi X weco frg1502, four (4)
Cross over 4 1/2″ IF pin x weco fig 1502,two (2) X-Over 3 1/2″ IF pin x weco fig 1502,two (2)
X-Over 13 3/8″ Buttress pin x 4 1/2″ IF Box, one (1) X-Over 9 5/8″ Buttress pin x 4 1/3″ IF Box,one (1)
X-Over 7″ Buttress pin x 4 1/4″ IF Box,one (1)
16.2 kill manifold 1 set a complete set of the kill manifold, include full set of the valves. 10,000psi WP. Model:YG78/70
Working pressure:70MPa(10000psi)
Working medium:Nature gas, crude oil, water
Working temp.:-29 to 121 ℃
Nominal bore:master bore:77.8mm(3 1/16″)
pass-by bore:77.8mm(3 1/16″) Connection:API flange connection Including one set of skid.
16.3 CHOKE MANIFOLD 1 set One (1) complete set of 4-1/16”Choke Manifold — 10,000 psi WP. Model:YG/Y103-70/78
Working pressure:70MPa(10000psi)
Working medium:Nature gas, crude oil, mud and all kinds of drilling fluid
Working temp.:-29 to 121 ℃
Nominal bore:master bore:103mm(4 1/16″)
pass-by bore:78mm(3 1/16″) Connection:API flange connection
Including one set of hydraulic choke manifold control box and one set of skid.
16.4 BOP CONTROL SYSTEM 1 set Model: FKQ800-8
Mounted on an oilfield skid of heavy duty welded steel construction: Normal volume:4020L Effective volume:400L Alignment:side Volume of oil reservoir:1500L Electric pump:42L/min Pneumatic pump:112
Motor power:18.5kW Working pressure:21MPa
Twelve (12) station fluid BOP control manifold
Two(2) Remote control panel, one at the Drill floor and aother in Tool Pusher’s Office
Accumulator model:ANXQ-L11/3000-A
16.5 BOP’S LINES, HOSES AND CONNECTORS 1 set Eighteen (18) 1” steel pipes for 3,000 PSI working pressure. Eighteen (18) 1” fire resistant BOP Hose Approx. 12m long. Eighteen (18) 1” fire resistant BOP Hose Approx. 4m long.
16.6 PUMPING LINES AND CHICKSAN LOOPS 1 set two(2) set : 2” x 5000 PSI kill line from standpipe manifold to cementing unit with 1502 unions,one is about 32.6m;another 36m hose pipe.
two(2) set :2” x 5000 PSI reverse circulating line from rig floor to choke manifold,,one is about 18.5m;another 21m hose pipe.
two(2) set :2″(1502)x70MPa(10,000 PSI), 16’, 360 Degree chicksan loops with 1502 unions.
16.7 CEMENT LINES 1 set one set of cement lines, 2″ ID, 15,000PSI(105MPa) working pressure. 1502 union
16.8 BOP TEST PUMP BOP TEST STUMP 1 set High pressue test unit model:QST140-J Rated working pressure:5000psi
F53/21 Test bench is used to test F53/21 BOP stack. F35/70 Test bench is used to test F35/70 BOP stack.
17 Gas detectors and safety equipments
17.1 GAS DETECTORS 1 set ModelL:KB8000 gas controller made up with a control pane, detectors, and control boxes.
One (1) H2S detector and one (1) combustible detector located at bell nipple. One (1) H2S detector and one (1) combustible detector located at shaker
One (1) H2Sdetector and one (1) combustible detector located at mud tank.
17.2 PORTABLE GAS DETECTORS 4 set Model:-BX618,Four (4) Phd Plus (combustible gas, 02, H2S, S02) with alkaline battery.
17.3 SAFETY EQUIPMENT 1 set 1 MCH6/SH Breathing air compressor unit
3 Clothes
2 1x1m,Fire-extinguishing Blanket
3 2282561 Gloves
6 DL31 Safety Belt
100 Helmets,50 for white,50 for blue
100 Fire Boots 10 for 6″,35 for 7″,35 for 8″,10 for 9″,10 for 10″
5 First aid kit
2 53L eye browser
10 12” Fire extinguisher
10 THB/10-Ⅰ5min respirator
15 RHZKF 6.8/30 30min respirator
18 Miscellaneous equipments
18.1 line spooler 1 set Model:BDS8-D
Rated output torque: 10000NM Range of speed: 3.2-17.5rpm Capacity: 8000kg(17637b)
Max. capacity: 1-1/2″ drill line 800m
18.2 drill line 2 set 2 roll of drilling line (each 1200m)to API 9B, 6 X 19S IWR, 1-1/2 ″ CW: support frame
for line drum/cover .
18.3 WASH DOWN PUMPS 2 set Model:HDS698C
Power supply:230V/3-50Hz/4.5kW/16A Max. feed temperature:30℃
Min. feed volume:900L/h Max. feed pressure:0.6MPa Water flow rate:300-700L/h
Operating pressure of water (using standard nozzle):3.2-16MPa
Max. excess operating pressure:17.6MPa
Steam flow rate:300L/h
Max. operating temperature of hot water:98℃
Working temperature steam operation:98-155 ℃
18.4 CELLAR PUMP 1 Model:80YW50-25
Calibre:80mm Flow:50m3/h Delivery head:25m Speed:2900rpm Power:5.5kW
18.5 COMMUNICATIONS 1 set MOTOROLA interphone (contain replenish electricity device)
telephon switch to 8- inner lines
18.6 CUP TESTERS 1 set One (1) for 13-3/8” casing.
One (1) for 9-5/8” casing. One (1) for 7” casing.
18.7 BIT BREAKERS 1 set two(2) 26” (660.4mm) bit breaker. two(2) 17-1/2”(444.5mm) bit breaker. two(2) 12-1/4” tool bit breaker.
One(1) 8-1/2” tool bit breaker. one(1) 6″ tool bit breaker. one(1) 5 7/8″ tool bit breaker.
18.8 MANUAL TONGS 1 set Model:Q3 3/8-13 3/8/75
Rated load:75kN.m
Appliance range:3 3/8-13 3/8″
18.9 CASING TONG 1 set Model:TQ340-35Y
Size Range: 4-1/2” to 13-3/8” (101.6mm to 340mm) Max. Torque: high gear:4-5.6kN.m(2950-4130ft.lbf)
low gear:26-35kN.m(19176-25815ft.lbf) Opening width:350mm(13.78″)
Head spinning speed: high gear:57-95rpm low gear:9-15rpm
Rated pressure:21MPa(3045psi) Working flow:110-170L/min(29-45gpm) Max. flow:200L/min(52.5gpm)
Lifting distance:615mm(24.2″)
18.10 DRILL PIPE TONG 1 set Model:ZQ203-125Ⅱ
Rated flow of hydraulic system:114L/min(30gpm)
Max. working pressue of hydraulic system:20MPa(2900psi) Working pressue of air system:0.5 ~0.9MPa(75~135psi)
Max. Torque : 92,000 ft.lbf (125,000 Nm) Jaws type:8″,5 1/2″,5″,4 1/2″,3 1/2″
Applicable range:8″(8-7.6″)D.C., 5-1/2” (7-6.6″) drill pipe joint, 5″(6.3-5.9″)drill pipe joint,
4 1/2″(4.75-5.3″)drill pipe joint, 3-1/2” (4.75-4.3″) drill pipe joint.
18.11 Mud pump inflator 1 set Model:1-0.27/150A
Output capacity:0.27m3/min;
Rated output air pressure: 14.7MPa; Rated speed:1000rpmStroke:40mm;
Intake temprature for class one: ≤40℃;
Output temprature:≤180℃;
Output temprature after cooling: ≤60℃;
Water pump flor:0.6m3/h; Motor power;7.5kW
18.12 Rat hole Digger. 1 set Model:WLYL-300
Diameter of drilled hole 330mm . Depth of drilled hole 3000mm
Three drill stems are used. The effective length of each stems is 1000mm. Operation time:3~10 minutes for each drill stem.
Operation mode: Manually, two persons are needed. Electric motor 5.5kW
19 Machine shop building 1 set One (1 ) Machine shop Building including Tool Room Lathe with 12″ Chuck. LxWxH=82.82.8m
20 Workshop building 1 set One (1) workshop building with work bench and shelves.
Equipped with tool grinding machine,one (1) small drill machine,one(1) vice, one (1)
bench grinder. LxWxH=82.82.8m
21 Living Container 1 set Insulated, Thermal, double walled leaving containers for comfortable leaving in exreme temperature conditions ranging from (-) 10 DEG C to (+) 50 deg C. All containers with skids.