Five Sizes of Jaw Set Assembly
Parts No. Type Quantity
ZQ203-064-1 8″ 4
ZQ203-065-1 5’/2“ 4
ZQ203-066-1 5 “ 4
ZQ203-067-1 4 ‘/2“ 4
ZQ203-068-1 3 1/2“ 4
Five Sizes of
Parts No. Type Quantity
ZQ203-053 8″ 2
ZQ203-054 5‘/2“ 2
ZQ203-055 5″ 2
ZQ203-056 4 1/2″ 2
ZQ203-057 3 1/2“ 2
10.3 Storage Quantity for Recommendation Spare Parts ( for One Tong) l Ø300 X 100 Bag Type Air Clutch ZQ203-172
2 Brake Band ZQ203-245 01.06.02-00
3 Roller ZQ203-029 01.01.-13
4 Position Handle ZQ203-I42 01.01.01-00
5 Position Pin ZQ203-048 01.01-36
6 Die Plate ZQ203-046 01.01-27
7 18X2.4 O- Ring ZQ203-270 GB1253-76
8 22X2.4 O- Ring ZQ203-224 GB1253-76
9 32X3.1 O-Ring ZQ203-266 GB 1253-76
10 35X3.1 O- Ring ZQ203-199 GB 1253-76
II 37X3.1 O-Ring ZQ203-268 GB 1253-76
I2 40X3.1 O-Ring ZQ203-332 GB 1253-76
13 65X3.1 O- Ring ZQ203-203 GB 1253-76
14 95X3.1 O-Ring ZQ203-327 GB 1253-76
15 105X3.1 O- Ring ZQ203-192 GB 1253-76
16 120X3.1 O- Ring ZQ203-318 GB 1253-76
17 75 X 5.7 O- Ring ZQ203-325 GB 1253-76
18 35.5X3.55 O- Ring ZQ203-355 GB1253-76
19 D75 Yx- Sealing Ring ZQ203-233 JB/ZQ4264.1-86
20 D100 Yx- Sealing Ring ZQ203-197 JB/ZQ4264.1-86
21 D120 Yx- Sealing Ring ZQ203-328 JB/ZQ4264.1-86
22 d40 Yx- Sealing Ring ZQ203-205 JB/ZQ4265-86
23 dl00 Yx- Sealing Ring ZQ203-315 JB/ZQ4265-86
24 D40 J-Sealing Ring ZQ203-207 HG-332-66
25 D100 J- Sealing Ring ZQ203-313 HG-332-66
12. Figures and Parts List
Item Assembly Names Drawing No.
1 Tong Head Assembly 01.01-00
2 Transmission 01.02-00
3 Planetary Gear Box 01.03-00
4 Clamping Cylinder Assembly 01.04-00
5 Hanger Component 01.05-00
6 Brake Assembly 01.06-00
7 Guard Shield 01.07-00
8 Control System 01.08-00
9 Removal Cylinder Assembly 02-00
10 Removal Cylinder Support Assembly 03-00
11 Manual Control Valve
Tong Head Assembly
Item Parts No. Drawing No. Part Names
l ZQ203-001 GB5783-86 Bolt M16X40
2 ZQ203-002 GB93-87 Spring Washer 16
3 ZQ203-003 01.01-01.1 Set Pin 1
4 ZQ203-004 01.01-04 Stopper Pin
5 ZQ203-005 GB93-87 Spring Washer 12
6 ZQ203 —006 01.01.02-00 Brake Disc
7 ZQ203 —007 GB819-85 Cross Recess Countersunk Head Screw M12X20
S ZQ203 —008 01.01-35 Cap
9 ZQ203 —009 01.01-33 Spring
10 ZQ203 ~010 01.01-34 Sleeve
II ZQ203-011 GB5783-86 Bolt M16X45
12 ZQ203 -012 01.01-22.1 Flange (upper)
13 ZQ203-013 01.01-30 Ramp
14 ZQ203 -014 01.01-06 Bolt
15 ZQ203-015 01.01-31 Washer
16 ZQ203-016 GB6170-86 Nut M12
17 ZQ203-017 01.01-29 Wedge Block
18 ZQ203-018 Wire Ø4
19 ZQ203-019 01.01-21 Back up Ring
20 ZQ203 -020 01.01-20 Sleeve
21 ZQ203-021 01.01-43 Floating Block
22 ZQ203-022 01.01-42 Pin
23 ZQ203-023 01.01-37 Opening Gear
24 ZQ203 -024 01.01-40 Stop Screw
25 ZQ203 -025 01.01-41 Bolt
26 ZQ203 -026 GB1152-89 Oil Cup MS X 1
27 ZQ203 – 027 01.01-39 Pin
28 ZQ203-028 01.01-38 Sleeve
29 ZQ203-029 01.01-13 Roller
30 ZQ203-030 GB301-84 Bearing 8106 30X47X11
31 ZQ203-128 01.02-01 Lower Shell
32 ZQ203-031 01.01-22.2 Flange (lower)
33 ZQ203-032 01.01-01.2 Set Pin 2
34 ZQ203-033 01.01-07 Fork Plate
35 ZQ203-034 01.01.01-03 Nut
36 ZQ203-035 GB93-87 Spring Washer 20
37 ZQ203-036 01.01.01.01-00 Set Shell
38 ZQ203-037 GB73-85 Slotted Flat Head Set Screw Ml2 X 16
39 ZQ203-038 01.01.01-05 Spring
40 ZQ203 039 01.01.01-04 Pin
41 ZQ203-040 GB70-85 Hex Socket Head Screw Ml2X20
42 ZQ203-041 01.01.01-01 Sleeve
43 ZQ203-042 GB827-86 Rivet 4X 5
44 ZQ203 -043 01.05-08 Makeup Breakout Indicating Plate
45 ZQ203-044 01.01.01-02 Set Pin
46 ZQ203-045 01.01-03 Roller Shaft
47 ZQ203-046 01.01-27 Die
48 ZQ203-047 01.01-28 Die Screw
49 ZQ203-04S 01.01-36 Set Pin
50 ZQ203-049 01.01-23 Spring
5I ZQ203-050 01.01-23.1 Spring Plate
52 ZQ203-051 01.01-23.2 Spring Screw
53 ZQ203-052 01.01-02 Jaw Frame Insert
54 ZQ203-053 01.01-26 Plug ScrewS”
ZQ203-054 01.01-26 Plug Scrcw5 1/2″
ZQ203-055 01.01-26 Plug Screw5″
ZQ203-056 01.01-26 Plug Screw4 1/2″
ZQ203-057 01.01-26 Plug Screw3 1/2″
55 ZQ203-058 01.01-08 Set Screw
56 ZQ203-059 GB41-86 Nut M20
57 ZQ203-060 01.01-09 Roller Ø85mm
ZQ203-061 01.01-10 Roller Ø90mm
ZQ203-062 01.01-11 Roller Ø100mm
ZQ203-063 01.01-12 RollerØ120mm
58 ZQ203-064 01.01-14 Jaw Set 8″
ZQ203-065 01.01-15 Jaw Set 5 1/2″
ZQ203-066 01.01-16 Jaw Set 5″
ZQ203-067 01.01-17 Jaw Set 4 1/2″
ZQ203-068 01.01-18 Jaw Set 3 1/2″
ZQ203-064-l Jaw Set Assembly 8″
ZQ203-065-1 Jaw Set Assembly 5 1/2″
ZQ203-066-I Jaw Set Assembly 5″
ZQ203-067-1 Jaw Set Assembly 4 1/2″
ZQ203-068-1 Jaw Set Assembly 3 1/2″
59 ZQ203-069 01.01-24 Jaw Set Frame
60 ZQ203-070 GB70-85 Hex Socket Cap Screw M6 X 20
Transmission Device
Item Part Names Parts No. Drawing No.
l Bolt M12X30 ZQ203-080 GB5783-86
2 Spring Washer 12 ZQ203-005 GB93-87
3 Bearing Cover (2) ZQ203-081 01.02-19
4 Bolt M16X45 ZQ203-011 GB5783-86
5 Spring Washer 16 ZQ203-002 GB93-87
6 Oil Cup M10X1 ZQ203-082 GB1152-89
7 Hanger Support ZQ203-083 01.02-07
8 Upper Shell ZQ203-084 01.02-08
9 Sleeve ZQ203-085 01.02-06
10 Sealing Ring ZQ203-086 01.02-09
ll Bearing 3614 70X150X51 ZQ203-087 GB288-87
12 Retaining Ring 160 ZQ203-088 GBS93.1-86
13 Gear Shaft ZQ203-089 01.02-20
14 Bearing 42315 75 X 160X37 ZQ203-090 GB2S3-87
15 Oil Cup ZQ203-091 01.02-04
16 Spacer ZQ203-092 01.02-03
17 Oil Plug ZQ203-093 01.02-24
18 Idle Gear ZQ203-094 01.02-02
19 Bolt M12X20 ZQ203-095 GB5781-86
20 Plate ZQ203-096 01.02-25
21 Idle Gear Shaft ZQ203-097 01.02-05
22 Brake Band Pin ZQ203-098 01.02-26
23 Key A 18X63 ZQ203-099 GB 1096-79
24 Pin ZQ203-100 01.02-31
25 Cotter Pin 4X50 ZQ203-101 GB91-86
26 U Bracket ZQ203-102 01.02.02-00
27 Bolt M12X40 ZQ203-103 GB5783-86
28 Pin ZQ203-104 01.02-28
29 Cotter Pin 2X14 ZQ203-105 GB91-86
30 Spring Pin ZQ203-106 01.02-27
31 Spring Sleeve ZQ203-107 01.02.03-00
32 Spring ZQ203-108 01.02-30
33 Paper Gasket ZQ203-109 01.02-12
34 Backup Plate ZQ203-110 01.02-23
35 Bolt M12X45 ZQ203-111 GB5783-86
36 Paper Gasket ZQ203-112 01.02-17
37 Copper Washer ZQ203-113 01.02-35
38 Bearing Cover (1) ZQ203-114 01.02-18
39 Taper Pin 12 X 55 ZQ203-115 GB 118-86
40 Bearing Cover ZQ203-116 01.02-14
41 Retaining Ring ZQ203-117 01.02-15
42 Hex Socket Cap Screw Ml6X45 ZQ203-H8 GB70-85
43 Hex Socket Cap Screw M10 X 16 ZQ203-H9 GB70-85
44 Cylindrical PinB20X60 ZQ203-120 GB120-86
45 Washer ZQ203-121 01.02-16
46 BoltM16X 110 ZQ203-122 GB5782-86
47 Duplex pinion ZQ203-123 01.02-11
48 Connecting Pin ZQ203-I24 01.02-33
49 Spring Plate ZQ203-125 01.02-22
50 Spline Shaft ZQ203-126 01.02-13
51 Bolt M20X4 5 ZQ203-127 GB5783-86
52 Spring Washer 20 ZQ203-035 GB93-87
53 Lower Shell ZQ203-128 01.02.-01
54 Bracket ZQ203-129 01.02.01-03
55 Setting Pin 2 ZQ203-130 01.01-01.2
56 Nut M20X 1.5 ZQ203-131 01.01.01-03
57 Setting Shell ZQ203-132 01.01.01.01.00
58 Hex Socket Cap Screw M12X20 ZQ203-040 GB70-85
59 Sleeve ZQ203-133 01.01.01-01
60 Duplex Gear ZQ203-134 01.02-10
61 Makeup Breakout Indicating Plate ZQ203-043 01.05-08
62 Rivet 4 X 5 ZQ203-042 GB827-86
63 Reset Bracket ZQ203 -135 01.02-21
64 Cover ZQ203-136 01.02.01-04
65 Hex Socket Cap Screw M12 X 40 ZQ203-137 GB70-85
66 Copper Sleeve ZQ203-138 01.02.01-01
67 Spring ZQ203-139 01.01.01-05
68 Set Screw M12X 16 ZQ203-037 GB73-85
69 Pin ZQ203-140 01.01.01-04
70 Set Pin ZQ203-141 01.01.01-02
Position Handle ZQ203-142 01.01.01-00
Planetary Gear Box
Item Part Names Parts No. Drawing No.
1 Bolt M12X40 ZQ203-103 GB5783-86
2 Spring Washer 12 ZQ203-005 GB93-87
3 Taper Pin 6X30 ZQ203-150 GB118-86
4 Hydro-Motor Flange ZQ203-151 01.03-03
5 Pin ZQ203-152 01.03-22
6 Oil Baffle ZQ203-153 01.03-18
7 Cross Recess Countersunk Head Screw M6 X 10 ZQ203-154 GB 819-85
8 Hex Socket Head Cap Screw M6 X i 8 ZQ203 -155 GB70-85 ’
9 Spring Washer 6 ZQ203-156 GR93-87
10 Back up Ring ZQ203-157 01.03-02
11 Bearing 118 140 X 90 X 24 ZQ203-158 GB276-82
12 Spline Shaft ZQ203-159 01.03-21
13 Bolt M8 X 16 ZQ203 -160 GB32.1-88
14 Spring Washer 8 ZQ203-161 GB93-87
15 Press Plate ZQ203-162 01.03-15
16 Upper Flange ZQ203-163 01.03-01
17 Bearing 306 72X30X 19 ZQ203-164 GB276-82
18 No-Cage Needle Bearing 4084104 42 X 28.7 X 22 ZQ203 -165 GB5801-86
19 Gear ZQ203- 166 01.03-17
20 Upper Planetary Gear ZQ203-167 01.03-16
21 Retaining Ring 85 ZQ203-168 GB894.1-86
22 Flange Gear ZQ203 -169 01.03-05
23 Pin ZQ203-170 01.03-12
24 Upper Ring Gear ZQ203 — 171 01.03-04
25 Bag Type Air Clutch 390X300X100 ZQ203 -172
26 Bolt Ml OX 1 X20 ZQ203-173 GB5786-86
27 Upper Sealing Ring ZQ203-174 01.03-06
28 Hex Socket Head Cap Screw M6 X 20 ZQ203-070 GB70-85
29 Lower Sealing Ring ZQ203-175 01.03-07
30 Sun Gear ZQ203 -176 01.03-08
31 Lower Planetary Gear ZQ203-177 01.03-09
32 Lower Planetary Gear Washer ZQ203-178 01.03-11
33 Lower Flange ZQ203-179 01.03-14
34 Bag Type Air Clutch with Brake Lining ZQ203-180
35 Lower Ring Gear ZQ203 — 181 01.03-10
36 Lower Backup Ring ZQ203-182 01.03-13
Clamping Cylinder Assembly
Item Part Names Parts No. Drawing No.
1 Nut M20 ZQ203-190 GB6178-86
2 Spring Washer 20 ZQ203-035 GB93-87
3 Clamping Cylinder Rear Cover ZQ203-191 01.04-02
4 Oring 105X3.1 ZQ203-192 GB1235-76
5 Cylinder Liner ZQ203-193 01.01-05
6 Cotter Pin 4X40 ZQ203-194 GB91-86
7 Stud ZQ203-195 01.04-01
8 Nut M30X2 ZQ203-196 GB9457-88
9 Yx Sealing Ring D100 ZQ203-197 JB/ZQ4264-86
10 Piston ZQ203-198 01.04-03
11 O Ring 35X3.1 ZQ203-199 GB 1235-76
12 Cotter Pin 6X60 ZQ203-200 GB91-86
13 Piston Rod ZQ203-201 01.04-04
14 Clamping Cylinder Front Cover ZQ203-202 01.04-07
15 O ring 65X3.1 ZQ203-203 GB 123 5-76
16 Sleeve ZQ203-204 01.04-06
17 Yx Scaling Ring D 40 ZQ203-205 JB/ZQ4265-86
18 Spacer ZQ203-206 01.04-08
19 J Sealing Ring 40 ZQ203-207 HG4-332-66
20 End Cover ZQ203-208 01.04-09
21 Spring Washer 8 ZQ203-161 GB93-87
22 Hex Socket Head Cap Screw M8 X 30 ZQ203-209 GB70-85
23 Fork ZQ203-210 01.04-10
24 Pin ZQ203-211 01.04-11
25 Cotter Pin 6X40 ZQ203-212 GB9I-86
26 Bolt M8X20 ZQ203-213 GB5783-86
27 Bonnet ZQ203 -214 01.04-12
Hanger
Item Part Names Parts No. Drawing No.
1 Spiral Sleeve ZQ203 “220 01.05-03
2 Cotter pin 6X50 ZQ203 -221 GB91-86
3 Pin ZQ203-222 01.05-01
4 Hanger ZQ203-223 01.05-00
5 O ring 22X2.4 ZQ203-224 GB1235-76
6 Screw Plug ZQ203-225 XYQ3B.Z-47
7 Adjust Screw M24 ZQ203-226 01.05-14
8 Cotter Pin 6X35 ZQ203-227 GB91-86
9 Pin ZQ203-228 01.05-17
10 Washer ZQ203-229 01.05-04
11 Name Plate ZQ203—230 01.05-07
12 Rivet 4X5 ZQ203-042 GB872-86
13 Adjust Screw M20 ZQ203-231 01.05-16
Brake Assembly
Item Part Names Parts No. Drawing No.
1 Pin ZQ203-240 01.06-10
2 Cotter Pin 4X40 ZQ203-194 GB91-86
3 Bolt M12X20 ZQ203-095 GB5781-86
4 Connecting Plate ZQ203-241 01.06-01
5 Connecting Rod ZQ203-242 01.06-02
6 Square Head Screw(left) ZQ203-243 01.06-04
7 Sleeve ZQ203-244 01.06-08
8 Brake Band ZQ203-245 01.06.01-00
9 Column ZQ203-246 01.06-09
10 Sliding Sleeve ZQ203-247 01.06-05
11 Spring ZQ203-248 01.06-06
12 Barrel ZQ203-249 01.06.02.00
13 Square Head Screw(Right) ZQ203-250 01.06-07
14 Set Screw ZQ203-251 01.06-03
15 Washer 12 ZQ203-252 GB95-85
PROTECTION COVER
Item Part Names Parts No. Drawing No.
1 Bolt M8X 12 ZQ203-253 OB5781-86
2 Washer 8 ZQ203-254 GB95-85
3 Guard Shield Part ZQ203–255 01.07.01-00
4 Connecting Board ZQ203 -256 01.07.02-00
Control System
Item Part Names Parts No. Drawing No.
1 Oil Passage Bolt 1 ZQ203-260 01.08-11
2 O Ring 22X2.4 ZQ203-224 GB1235-76
3 Bolt M8X 15 ZQ203-261 GB7583-86
4 Washer 8 ZQ203-254 GB95-85
5 Pressure gauge Guard ZQ203-262 01.08.04
6 Pressure -Torque Gauge (0-25MPa) ZQ203-263
7 Spring Washer 12 ZQ203-005 GB93-87
8 Hex Socket Head Cap Screw M12 X 90 ZQ203-264 GB70-85
9 Oil Inlet Nipple ZQ203-265 01.08-13
10 ORing 32X3.1 ZQ203-266 GB 1235-76
11 Oil Return Nipple ZQ203-267 01.08-14
12 ORing 37X3.1 ZQ203-268 GB1235-76
13 ORing 35X3.1 ZQ203 -199 GB1235-76
14 Connecting Plate ZQ203-269 01.08-05
15 O Ring 18X2.4 ZQ203-270 GB1235-76
16 Bleeding Tube 5/16X2-40MPa M14X1.5-M18X 1.5 ZQ203-271
17 Oil Passage Bolt 2 ZQ203-272 01.08-12
18 Motor DMG 1000/25 ZQ203-273
19 Air Pressure Gauge(0-1.6MPa) ZQ203-274
20 Air Pressure Gauge Adapter ZQ203-275 01.08.02
21 Long Adapter ZQ203-276 01.08-03
22 Short Adapter ZQ203-277 01.08-04
23 Hose 1/2X1- 14MPa Flare Type M22X 1.5 L~450 ZQ203-278
24 Hose 1/2X l-14MPa Flare Type M22X 1.5 L=480 ZQ203-279
25 Nut Ml6 ZQ203-280 GB41-86
26 Spring Washer 16 ZQ203-002 GB93-87
27 Hex Socket Head Cap Screw M16X 125 ZQ203-281 GB70-85
28 Three Way Air Valve QF501B ZQ203-282
29 Bolt M8X20 ZQ203-213 GB5783-86
30 Air Control Plate ZQ203-283 01.08-08
3 I Air Valve Assembly ZQ203-284 01.08.01
32 Bolt M16X30 ZQ203-285 GB5783-86
33 Air Valve Adapter(l) ZQ203-286 01.08-09
34 Air Valve Adapter(2) ZQ203-287 01.08-10
35 Air Valve Adapter(3) ZQ203-288 01.08-10.1
36 Hose 1/2X l-14MPa Flare Type M22X 1.5 L~1S50 ZQ203-289
37 Hose 1/2 X l-14iVIPa Flare Type M22X 1.5 L-250 ZQ203-290
38 Flose 1/2X l-14MPa Flare Type M22X 1.5 L=1500 ZQ203-291
39 Hose 1/2X l-14MPa Flare Type M22X 1.5 L=1200 ZQ203-292
40 Hose 1/2X l-14MPa Flare Type M22X 1.5 L=2400 ZQ203-293
41 Hose 1/2X l-14MPa Flare Type M22X 1.5 L=400 ZQ203-294
42 Quick Release Valve Adapter 1 ZQ203-295 01.08-06
43 Quick Release Valve QF5 14 ZQ203-296
44 Quick Release Valve Adapter 2 ZQ203-297 01.08-07
45 Hose 1/2 X M4MPa Flare Type M22X 1.5 L=300 ZQ203-298
46 Tee ZQ203-299 01.08.03
47 Manual Control Valve ZQ203-375 01.08.05
Removal Cylinder Assembly
Item Part Names Parts No. Drawing No.
1 Fork ZQ203-310 02-12
2 Lock Nut M36X2 ZQ203-311 02-20
3 Bolt M8X20 ZQ203-213 GB5783-86
4 Spring Washer 8 ZQ203-16I GB93-87
5 Cover ZQ203-312 42781
6 J Sealing Ring 100 ZQ203-313 HG4-332-66
7 Spacer ZQ203-314 02-11
8 Yx Sealing Ring d 100 ZQ203-315 JB/ZQ4265-86
9 Shaft Liner ZQ203-316 02-10
10 Nut M20 ZQ203-190 GB6178-86
11 Spring Washer 20 ZQ203-035 GB93-87
12 Front Cover ZQ203-317 02-09
13 O Ring 120X3.1 ZQ203-31S GB1235-76
14 Cotter Pin 4 X40 ZQ203-194 GB91-86
15 Stud ZQ203-319 02-19
16 Hex Socket Head Cap Screw MS X 15 ZQ203-320 GB70-85
17 Cover ZQ203-321 02-13
18 J Sealing Ring 40 ZQ203-207 HG4-332-66
19 Spacer ZQ203-322 02-14
20 Yx Sealing Ring d40 ZQ203-205 JB/ZQ4265-86
21 Shaft Liner ZQ203-323 02-17
22 Front Box ZQ203-324 02-16
23 O Ring 75X5.7 ZQ203-325 GB1235-76
24 Inner Liner ZQ203-326 02-07
25 O Ring 95X3.1 ZQ203-327 GB1235-76
26 Yx Sealing Ring D120 ZQ203-328 JB/ZQ4264-86
27 Big Piston ZQ203-329 02-02
28 Piston Rod ZQ203-330 02-08
29 Cotter Pin 6X60 ZQ203-200 GB91-86
30 Sleeve ZQ203-331 02-05
31 ORing 40X3.1 ZQ203-332 GB1235-76
32 Yx Scaling Ring D75 ZQ203-333 JB/ZQ4264-86
33 Small Piston ZQ203-334 02-04
34 Sleeve ZQ203-335 02-03
35 Nut M30 X 2 ZQ203-196 GB9457 -88
36 Rear Box ZQ203-336 02-18
37 Outer Liner ZQ203-337 02-06
38 Rear Cover ZQ203-338 02-01
Removal Cylinder Support Assembly
Item Part Names Parts No. Drawing No.
l Screw Shaft ZQ203-380 03-16
2 Cover ZQ203-381 03-11
3 Plate ZQ203-382 03-18
4 Nut M12 X30 ZQ203-383 GB 5783-86
5 Hole Plate ZQ203-384 03-10
6 Moving Plate ZQ203-385 03-09
7 Spring ZQ203-386 01.01-33
8 Barrel ZQ203-387 03-01
9 Nut Ml 6 ZQ203-280 GB41-86
10 Spring Washer 16 ZQ203-002 GB93-87
11 Washer 16 ZQ203-38S GB95-85
12 Eye Bolt ZQ203-389 03-05
13 Pin ZQ203-347 03-13
14 Cotter Pin 6 X40 ZQ203-212 GB91-86
15 Universal Joint ZQ203-341 03-01
16 Ø12 Wire Line ZQ203-346
17 Wire Clips ZQ203-390 Y3-12
18 Shackles M-DX1 ZQ203-344 GB10603-89
19 Lower Shell ZQ203-128 01.02-01
20 Pin ZQ203-340 03-02
21 Removal Cylinder ZQ203-342 02.00
22 Pin ZQ203-348 03-04
Manual Control Valve
Item Part Names Parts No. Drawing No.
l Valve Tail Seat ZQ203-350 01.08.05-08
2 Circlip ZQ203-351 XYQ3B.Z.5-6
3 Spring Scat ZQ203-352 XYQ3B.Z.5-5
4 Spring ZQ203-353 XYQ3B.Z.5-4
5 Spring Seat ZQ203-354 01.08.05-04
6 O Ring 35.5X3.55 ZQ203-355 GB3452.1-82
7 Valve Body ZQ203-356 01.08.05-03
8 Valve Core ZQ203-357 01.08.05-05
9 Support ZQ203-35S 01.08.05-02
10 Fork ZQ203-359 XYQ3B.Z.5-8
11 Spring Washer 12 ZQ203-005 GB93-87
12 Nut M 12 ZQ203-360 GB41-S6
13 Control Lever ZQ203-361 XYQ3B.Z.5-9
14 Handle ZQ203-362 XYQ3B.Z.5-10
15 Hex Socket Head Cap Screw M6X 15 ZQ203-363 GB70-85
16 Cotter Pin2.5X20 ZQ203-364 GB91-86
17 Pin B10X45 ZQ203-365 GB882-86
18 Pin B12X45 ZQ203-366 GB882-86
ZQ203-100 DRILL PIPE POWER TONG(COLD TEMPERATURE) SPARE PARTS LIST
Five Size of Jaw Plate Assembly
Parts No. Type Quantity
ZQ203-32 8″ 4
ZQ203-33 5 1/2″ 4
ZQ203-34 5″ 4
ZQ203-35 4 1/2″ 4
ZQ203-36 3 1/2″ 4
Five Size of Plug Screws
Parts No. Type Quantity
ZQ203-32.1 8″ 2
ZQ203-33.1 5 1/2″ 2
ZQ203-34.1 5″ 2
ZQ203-35.1 4 1/2″ 2
ZQ203-36.1 3 1/2″ 2
10.3 Storage Quantity for Recommendation Spare Parts ( for One Tong) No. Part Names Parts No. Short Names
1 0300 X 100 Bag Type Air Clutch ZQ203-20
2 Brake Band ZQ203-37 01.06.02-00
3 Roller ZQ203-50 01.01.-13
4 Position Handle ZQ203-4 01.01.01-00
5 Position Pin ZQ203-48 01.01-36
6 Die Plate ZQ203-2 01.01-27
7 120X3.1 O-Ring ZQ203-bzj-1 GB1253-76
8 75 X 5.7 O-Ring ZQ203-bzj-2 GB1253-76
9 40X3.1 O-Ring ZQ203-bzj-3 GB1253-76
10 95X3.1 O-Ring ZQ203-bzj-4 GB1253-76
11 105X3.1 O-Ring ZQ203-bzj-5 GB1253-76
12 35X3.1 O-Ring ZQ203-bzj-6 GB1253-76
13 120X3.1 O-Ring ZQ203-bzj-7 GB1253-76
14 D40 Yx- Sealing Ring ZQ203-bzj-8 JB/ZQ4265-86
15 D100 Yx- Sealing Ring ZQ203-bzj-9 JB/ZQ4264-86
16 100 J-Sealing Ring ZQ203-bzj-10 HG-332-66
17 40 J- Sealing Ring ZQ203-bzj-11 HG-332-66
Tong Head Assembly
No. Name Parts No. Quantity
1 Bolt M16 X 40 GB5783-86 7
2 Spring Washer 16 GB93-87 21
3 Set Pin1 01.01-01.1 2
4 Stopper Pin 01.01-04 4
5 Spring Washer 12 GB93-87 8
6 Brake Disc 01.01.02-00 1
7 Cross Recess Countersunk Head Screw M12 X 20 GB819-85 12
8 Cap 01.01-35 4
9 Spring 01.01-33 4
10 Sleeve 01.01-34 4
11 Bolt M16 X 45 GB5783-86 14
12 Flange (upper) 01.01-22.1 1
13 Ramp 01.01-30 8
14 Bolt 01.01-06 4
15 Washer 01.01-31 4
16 Nut M12 GB6170 -86 4
17 Wedge Block 01.01-29 4
18 Wire Ø4 4
19 Back up Ring 01.01-21 3
20 Sleeve 01.01-20 3
21 Floating Block 01.01-43 1
22 Pin 01.01-42 3
23 Opening Gear 01.01-37 1
24 Stop Screw 01.01-40 3
25 Bolt 01.01-41 14
26 Oil Cup M8 X1 GB1152-89 14
27 Pin 01.01-39 14
28 Sleeve 01.01-38 14
29 Roller 01.01-13 14
30 Bearing 8106 30X47X11 GB301-84 14
31 Lower Shell 01.02-01
32 Flange (lower) 01.01-22.2 1
33 Set Pin 2 01.01-01.2 2
34 Foiik Plate 01.01-07 1
35 Nut 01.01.01-03 1
36 Spring Washer 20 GB93-87 2
37 Set Shell 01.01.01.01-00 1
38 Slotted Flat Head Set Screw M12 X16 GB73-85 1
39 Spring 01.01.01-05 1
40 Pin 01.01.01-04 1
41 Hex Socked Head Screw M12 X 20 GB70-85 4
42 Sleeve 01.01.01-01 1
43 Rivet 4X5 GB827-86 4
44 Makeup Breakout Indicating Plate 01.05-08 Each 1
45 Set Pin 01.01.01-02 1
46 Roller Shaft 01.01-03 4
47 Die 01.01-27 8
48 Die Screw 01.01-28 16
49 Set Pin 01.01-36 1
50 Spring 01.01-23 2
51 Spring Plate 01.01-23.1 2
52 Spring Screw 01.01-23.2 2
53 Jaw Frame Insert 01.01-02 8
54 Plug 01.01-26 Each 2
55 Set Screw 01.01-08 1
56 NutM20 GB41-86 1
57 Roller 01.01-(09~12) Each 4
58 Jaw Plate 01.01-(14~18) Each 4
59 Jaw Plate Frame 01.01-24 2
60 Hex Socket Cap Screw M6 X 20 GB70-85 32
TONG HEAD ASSEMBLY
No. Name Parts No. Quantity
1 Bolt M1230 GB5783-86 23 2 Spring Washer 12 GB93-87 37 3 Bearing Cover (2) 01.02-19 1 4 Bolt M16X45 GB5783-86 16 5 Spring Washer 16 GB93-87 22 6 Oil Cup M10X1 GB1152-89 5 7 Hanger Support 01.02-07 2 8 UpperShell 01.02-08 1 9 Sleeve 01.02-06 2 10 Sealing Ring 01.02-09 6 11 Bearing 3614 70X150X51 GB288-87 4 12 Retaining Ring 160 GB893.1-86 2 13 Gear Shaft 01.02-20 1 14 Bearing 42315 75X160X37 GB283-87 4 15 Oil Cup 01.02-04 2 16 Spacer 01.02-03 2 17 Oil Plug 01.02-24 2 18 Idle Gear 01.02-02 2 19 Bolt M12X20 GB5781-86 2 20 Plate 01.02-25 2 21 Idle Gear Shaft 01.02-05 2 22 Brake Band Pin 01.02-26 2 23 Key A 18X63 GB1096-79 2 24 Pin 01.02-31 1 25 Cotter Pin 4 X 50 GB91-86 1 26 U Bracket 01.02.02-00 1 27 Bolt M12X40 GB5783-86 1 28 Pin 01.02-28 1 29 Cotter Pin 2X14 GB91-86 1 30 Spring Pin 01.02-27 1 31 Spring Sleeve 01.02.03-00 1 32 Spring 01.02-30 1 33 Paper Gasket 01.02-12 1 34 Backup Plate 01.02-23 1 35 Bolt M12X45 GB5783-86 14 36 Paper Gasket 01.02-17 3 37 Copper Washer 01.02-35 1 38 Bearing Cover (1) 01.02-18 2 39 Taper Pin 12X55 GB118-86 4 40 Bearing Cover 01.02-14 1 41 Retaining Ring 01.02-15 2 42 Hex Socket Cap Screw M16 X 45 GB70-85 7 43 Hex Socket Cap Screw M10X16 GB70-85 2 44 Cylindrical Pin B20 X 60 GB120-86 2 45 Washer 01.02-16 1 46 Bolt M16X110 GB5782-86 1 47 Duplex pinion 01.02-11 1 48 Connecting Pin 01.02-33 1 49 Spring Plate 01.02-22 2 50 Spline Shaft 01.02-13 1 51 Bolt M20 X 4 5 GB5783-86 4 52 Spring Washer 20 GB93-87 5 53 Lower Shell 01.02.-01 1 54 Bracket 01.02.01-03 1 55 Setting Pin 2 01.01-01.2 2 56 NutM20X1.5 01.01.01-03 1 57 Setting Shell 01.01.01.01.00 1 58 Hex Socket Cap Screw M12 X 20 GB70-85 4 59 Sleeve 01.01.01-01 1 60 Duplex Gear 01.02-10 1 61 Makeup Breakout Indicating Plate 01.05-08 Each 1 62 Rivet 4X5 GB827-86 4 63 Reset Bracket 01.02-21 1 64 Cover 01.02.01-04 1 65 Hex Socket Cap Screw M12 X 40 GB70-85 2 66 Copper Sleeve 01.02.01-01 2 67 Spring 01.01.01-05 1 68 Set Screw M12X16 GB73-85 1 69 Pin 01.01.01-04 1 70 Set Pin 01.01.01-02 1 Transmission No. Name Parts No. Quantity 1 Bolt M1230 GB5783-86 23
2 Spring Washer 12 GB93-87 37
3 Bearing Cover (2) 01.02-19 1
4 Bolt M16X45 GB5783-86 16
5 Spring Washer 16 GB93-87 22
6 Oil Cup M10X1 GB1152-89 5
7 Hanger Support 01.02-07 2
8 UpperShell 01.02-08 1
9 Sleeve 01.02-06 2
10 Sealing Ring 01.02-09 6
11 Bearing 3614 70X150X51 GB288-87 4
12 Retaining Ring 160 GB893.1-86 2
13 Gear Shaft 01.02-20 1
14 Bearing 42315 75X160X37 GB283-87 4
15 Oil Cup 01.02-04 2
16 Spacer 01.02-03 2
17 Oil Plug 01.02-24 2
18 Idle Gear 01.02-02 2
19 Bolt M12X20 GB5781-86 2
20 Plate 01.02-25 2
21 Idle Gear Shaft 01.02-05 2
22 Brake Band Pin 01.02-26 2
23 Key A 18X63 GB1096-79 2
24 Pin 01.02-31 1
25 Cotter Pin 4 X 50 GB91-86 1
26 U Bracket 01.02.02-00 1
27 Bolt M12X40 GB5783-86 1
28 Pin 01.02-28 1
29 Cotter Pin 2X14 GB91-86 1
30 Spring Pin 01.02-27 1
31 Spring Sleeve 01.02.03-00 1
32 Spring 01.02-30 1
33 Paper Gasket 01.02-12 1
34 Backup Plate 01.02-23 1
35 Bolt M12X45 GB5783-86 14
36 Paper Gasket 01.02-17 3
37 Copper Washer 01.02-35 1
38 Bearing Cover (1) 01.02-18 2
39 Taper Pin 12X55 GB118-86 4
40 Bearing Cover 01.02-14 1
41 Retaining Ring 01.02-15 2
42 Hex Socket Cap Screw M16 X 45 GB70-85 7
43 Hex Socket Cap Screw M10X16 GB70-85 2
44 Cylindrical Pin B20 X 60 GB120-86 2
45 Washer 01.02-16 1
46 Bolt M16X110 GB5782-86 1
47 Duplex pinion 01.02-11 1
48 Connecting Pin 01.02-33 1
49 Spring Plate 01.02-22 2
50 Spline Shaft 01.02-13 1
51 Bolt M20 X 4 5 GB5783-86 4
52 Spring Washer 20 GB93-87 5
53 Lower Shell 01.02.-01 1
54 Bracket 01.02.01-03 1
55 Setting Pin 2 01.01-01.2 2
56 NutM20X1.5 01.01.01-03 1
57 Setting Shell 01.01.01.01.00 1
58 Hex Socket Cap Screw M12 X 20 GB70-85 4
59 Sleeve 01.01.01-01 1
60 Duplex Gear 01.02-10 1
61 Makeup Breakout Indicating Plate 01.05-08 Each 1
62 Rivet 4X5 GB827-86 4
63 Reset Bracket 01.02-21 1
64 Cover 01.02.01-04 1
65 Hex Socket Cap Screw M12 X 40 GB70-85 2
66 Copper Sleeve 01.02.01-01 2
67 Spring 01.01.01-05 1
68 Set Screw M12X16 GB73-85 1
69 Pin 01.01.01-04 1
70 Set Pin 01.01.01-02 1
Planetary Gear Box
No. Name Parts No. Quantity
1 Bolt M12X40 GB5783-86 10
2 Spring Washer 12 GB93-87 10
3 Taper Pin 6X30 GB118-86 2
4 Hydro-Motor Flange 01.03-03 1
5 Pin 01.03-22 2
6 Oil Baffle 01.03-18 1
7 Cross Recess Countersunk Head Screw M6 X10 GB819-85 5
8 Hex Socket Head Cap Screw M6 X18 GB70-85 30
9 Spring Washer 6 GB93-87 36
10 Back up Ring 01.03-02 1
11 Bearing 118 140X90X24 GB276-82 2
12 Spline Shaft 01.03-21 1
13 BoltM8X16 GB32.1-88 12
14 Spring Washer 8 GB93-87 12
15 Press Plate 01.03-15 6
16 Upper Flange 01.03-01 1
17 Bearing 306 72X30X19 GB276-82 1
18 No-Cage Needle Bearing 4084104 42X28.7X22 GB5801-86 15
19 Gear 01.03-17 1
20 Upper Planetary Gear 01.03-16 3
21 Retaining Ring 85 GB894.1-86 2
22 Flange Gear 01.03-05 1
23 Pin 01.03-12 6
24 Upper Ring Gear 01.03-04 1
25 Bag Type Air Clutch 390 X 300 X100 2
26 Bolt M10X1X20 GB5786-86 34
27 Upper Sealing Ring 01.03-06 1
28 Hex Socket Head Cap Screw M6X20 GB70-85 6
29 Lower Sealing Ring 01.03-07 1
30 Sun Gear 01.03-08 1
31 Lower Planetary Gear 01.03-09 3
32 Lower Planetary Gear Washer 01.03-11 3
33 Lower Flange 01.03-14 1
34 Bag Type Air Clutch with Brake Lining 1
35 Lower Ring Gear 01.03-10 1
36 Lower Backup Ring 01.03-13 1
Clamping Cylinder Assembly
No. Name Parts No. Quantity
1 NutM20 GB6178-86 8
2 Spring Washer 20 GB93-87 8
3 Clamping Cylinder Rear Cover 01.04-02 1
4 O ring 105X3.1 GB1235-76 2
5 Cylinder Liner 01.01-05 1
6 Cotter Pin 4 X 40 GB91-86 8
7 Stud 01.04-01 4
8 Nut M30 X 2 GB9457-88 1
9 YX Sealing Ring D100 JB/ZQ4264-86 2
10 Piston 01.04-03 1
11 ORing 35X3.1 GB1235-76 1
12 Cotter Pin 6 X 60 GB91-86 1
13 Piston Rod 01.04-04 1
14 Clamping Cylinder Front Cover 01.04-07 1
15 O ring 65X3.1 GB1235-76 1
16 Sleeve 01.04-06 1
17 YX Sealing Ring D 40 JB/ZQ4265-86 1
18 Spacer 01.04-08 1
19 J Sealing Ring 40 HG4-332-66 1
20 End Cover 01.04-09 1
21 Spring Washer 8 GB93-87 6
22 Hex Socket Head Cap Screw M8 X 30 GB70-85 6
23 Fork 01.04-10 1
24 Pin 01.04-11 1
25 Cotter Pin 6 X 40 GB91-86 1
26 Bolt M8 X 20 GB5783-86 6
27 Bonnet 01.04-12 1
Hanger
No. Name Parts No. Quantity
1 Spiral Sleeve 01.05-03 1
2 Cotter pin 6 X 50 GB91-86 1
3 Pin 01.05-01 1
4 Hanger 01.05-00 1
5 O ring 22X2.4 GB1235-76 1
6 Screw Plug XYQ3B.Z-47 1
7 Adjust Screw M24 01.05-14 2
8 Cotter Pin 6X35 GB91-86 2
9 Pin 01.05-17 2
10 Washer 01.05-04 1
11 Name Plate 01.05-07 1
12 Rivet 4X5 GB872-86 4
13 Adjust Screw M20 01.05-16 2
Brake Assembly
No. Name Parts No. Quantity
1 Pin 01.06-10 4
2 Cotter Pin 4X40 GB91-86 4
3 Bolt M12 X 20 GB5781-86 2
4 Connecting Plate 01.06-01 1
5 Connecting Rod 01.06-02 4
6 Square Head Screw(left) 01.06-04 1
7 Sleeve 01.06-08 2
8 Brake Band 01.06.01-00 2
9 Column 01.06-09 2
10 Sliding Sleeve 01.06-05 1
11 Spring 01.06-06 1
12 Barrel 01.06.02.00 1
13 Square Head Screw(Right) 01.06-07 1
14 Set Screw 01.06-03 1
15 Washer 12 GB95-85 1
Guard Shield
No. Name Parts No. Quantity
1 BoltM8X12 GB5781-86 8
2 Washer 8 GB95-85 8
3 Guard Shield Part 01.07.01-00 1
4 Connecting Board 01.07.02-00 1
Protection Cover
No. Name Parts No. Quantity
1 Oil Passage Bolt 1 01.08-11 1
2 ORing 22X2.4 GB1235-76 2
3 BoltM8X15 GB7583-86 2
4 Washer 8 GB95-85 8
5 Pressure gauge Guard 01.08.04 1
Control System
No. Name Parts No. Quantity
1 Oil Passage Bolt 1 01.08-11 1
2 ORing 22X2.4 GB1235-76 2
3 BoltM8X15 GB7583-86 2
4 Washer 8 GB95-85 8
5 Pressure gauge Guard 01.08.04 1
6 Pressure -Torque Gauge (0-25MPa) 1
7 Spring Washer 12 GB93-87 4
8 Hex Socket Head Cap Screw M12 X 90 GB70-85 4
9 Oil Inlet Nipple 01.08-13 1
10 ORing 32X3.1 GB1235-76 1
11 Oil Return Nipple 01.08-14 1
12 ORing 37X3.1 GB1235-76 1
13 ORing 35X3.1 GB1235-76 4
14 Connecting Plate 01.08-05 1
15 ORing 18X2.4 GB1235-76 2
16 Bleeding Tube 5/16X2-40Mp M14X1.5-M18X1.5 1
17 Oil Passage Bolt 2 01.08-12 1
18 Motor DMG1000/25 1
19 Air Pressure Gauge(0-1.6MPa) 1
20 Air Pressure Gauge Adapter 01.08.02 1
21 Long Adapter 01.08-03 3
22 Short Adapter 01.08-04 5
23 Hose 1/2X1- 14Mp Flare Type M22X1.5 L=450 1
24 Hose 1/2X1-14Mp Flare Type M22X1.5 L=480 1
25 NutM26 GB41-86 2
26 Spring Washer 16 GB93-87 6
27 Hex Socket Head Cap Screw M16 X125 GB70-85 4
28 Three Way Air Valve QF501B 3
29 Bolt M8 X 20 GB5783-86 6
30 Air Control Plate 01.08-08 1
31 Air Valve Assembly 01.08.01 1
32 Bolt M16X30 GB5783-86 2
33 Air Valve Adapter(1) 01.08-09 5
34 Air Valve Adapter(2) 01.08-10 2
35 Air Valve Adapter(3) 01.08-10.1 2
36 Hose 1/2 X 1-14Mp Flare Type M22 X 1.5 L=1850 1
37 Hose 1/2 X 1-14Mp Flare Type M22 X 1.5 L=250 1
38 Hose 1/2 X 1-14Mp Flare Type M22 X 1.5 L=1500 1
39 Hose 1/2 X 1-14Mp Flare Type M22 X 1.5 L=1200 1
40 Hose 1/2 X 1-14Mp Flare Type M22 X 1.5 L=2400 1
41 Hose 1/2 X 1-14Mp Flare Type M22 X 1.5 L=400 1
42 Quick Release Valve Adapter 1 01.08-06 2
43 Quick Release Valve QF514 2
44 Quick Release Valve Adapter 2 01.08-07 1
45 Hose 1/2 X 1-14Mp Flare Type M22 X 1.5 L=300 1
46 Tee 01.08.03 1
Removal Cylinder Assembly
No. Name Parts No. QTY.
1 Fork 02-12 1
2 Lock Nut M36 X 2 02-20 1
3 Bolt M8X20 GB5783-86 6
4 Spring Washer 8 GB93-87 6
5 Cover 02-15 1
6 J Sealing Ring 100 HG4-332-66 1
7 Spacer 02-11 1
8 YX Sealing Ring d 100 JB/ZQ4265-86 1
9 Shaft Liner 02-10 1
10 Nut M20 GB6178-86 8
11 Spring Washer 20 GB93-87 8
12 Front Cover 02-09 1
13 O Ring 120X3.1 GB1235-76 2
14 Cotter Pin 4X40 GB91-86 8
15 Stud 02-19 4
16 Hex Socket Head Cap Screw M8 X15 GB70-85 4
17 Cover 02-13 1
18 J Sealing Ring 40 HG4-332-66 1
19 Spacer 02-14 1
20 Y X Sealing Ring d40 JB/ZQ4265-86 1
21 Shaft Liner 02-17 1
22 Front Box 02-16 1
23 ORing 75X5.7 GB1235-76 1
24 Inner Liner 02-07 1
25 ORing 95X3.1 GB1235-76 1
26 YQ Sealing Ring D120 JB/ZQ4603-86 2
27 Big Piston 02-02 1
28 Piston Rod 02-08 1
29 Cotter Pin 6X60 GB91-86 1
30 Sleeve 02-05 1
31 ORing 40X3.1 GB1235-76 1
32 Y X Sealing Ring D75 JB/ZQ4264-86 2
33 Small Piston 02-04 1
34 Sleeve 02-03 1
35 Nut M30 X 2 GB9457 -88 1
36 Rear Box 02-18 1
37 Outer Liner 02-06 1
38 Rear Cover 02-01 1
Removal Cylinder Support Assembly
No. Name Parts No. Quantity
1 Cover 03-11 1
2 NutM12X30 GB5783-86 2
3 Plate 03-10 1
4 Moving Plate 03-09 1
5 Spring 01.01-33 3
6 Barrel 03-01 1
7 Nut M16 GB41-86 4
8 Spring Washer 16 GB93-87 4
9 Washer 16 GB95-85 4
10 Eye Bolt 03-05 4
11 Pin 03-13 2
12 Cotter Pin 6 X 40 GB91-86 4
13 Universal Joint 03-01 2
14 Ø12 Wire Line 1
15 Wire Clips Y3-12 2
16 Shackles M-DX1 GB10603-89 2
17 Lower Shell 01.02-01
18 Pin 03-02 1
19 Removal Cylinder 03-00
20 Pin 03-04 1
Manual Control Valve
No, Name Parts No.
1 Valve Tail Seat Q100.1.9-8
2 Circlip XYQ3B.Z.5-6
3 Spring Seat XYQ3B.Z.5-5
4 Spring XYQ3B.Z.5-4
5 Spring Seat Q100.1.9-4
6 ORing 35.5X3.55 GB3452.1-82
7 Valve Body Q100.1.9-3
8 Valve Core Q100.1.9-5
9 Support Q100.1.9-2
10 Fork XYQ3B.Z.5-8
11 Spring Washer 12 GB93-87
12 Nut M12 GB41-86
13 Control Lever XYQ3B.Z.5-9
14 Handle XYQ3B.Z.5-10
15 Hex Socket Head Cap Screw M6 X15 GB70-85
16 Cotter Pin2.5 X 20 GB91-86
17 Pin B10X45 GB882-86
18 PinB12X45 GB882-86