Replacement Parts for Caterpillar Engines List 19

CAT DIESEL ENGINE PARTS LIST
CAT 3406, CAT3408, CAT 3412, CAT 3508, CAT 3512, CAT 3516

Caterpillar 3408/18.0L   8 Cylinder  
Diesel 1099 CID (Continued)   Bore 5.400 Stroke 6.000  
8 1082104-F Plunger and barrel 3400B & C Dl engines  
8 7N9843 Capsule nozzle PC Engines (repl 4N1251)  
8 9L6884 Injector nozzle Dl, Small capsule style nozzle  
8 8M4437-F Oring nozzle adapter Far fuel line adapter through head
28V1 – 28V4773
8 5P8119 Oring nozzle adapter For fuel line adapter through head
28V4774 & Up
8 3T8705 Glow plug 12 volt    
INJ4 FUEL PUMP      
1 4W0788-F Fuel priming pump      
hand pump, use witn i mounting gasket
1 1P0436-F Gasket priming pump To mount 4W0788 pump  
1 6J2419 Oring fuel pump Transfer pump mounting; to mount 4W5481
1 1W4797-F Diaphram Air/fuel ratio control, 92U serial numbers
1 6L5766 Gasket air fuel control 92U serial numbers  
COOLING SYSTEM  
1 4N7498 Water pump      
1 1293068 Water pump kit Ball bearing style pump (Does nat contain seals or impeller; replaces 9N6289)
1 4W3864-F Water pump seal Assembly, 1.350 case diameter (Replaces 7E6844,1010700, 1067150)
1 1012749 Backing plate      
1 8C3100-F Seal water pump Teflon lip seal [repl 8T1361]  
2 4W4794 Thermostat Used with 7W8066 water lines group only, 180 degree [new# 2477133]
2 7C3095 Thermostat 190 degrees [new# 2477133]  
2 3S9643-F Seal thermostat Use with 6I4954 and 4W4794 thermostats
2 4N1156-F Gasket thermostat Cover    
TURBO I AIR  
TURBO TURBOCHARGER New or remanufactured available, call for pricing
4 2N2765 Bolt turbo mounting high head, high temp, stainless steel
4 8M2295 Bolt turbo mounting standard head, high temp, stainless steel
4 2N2766 Nut turbo mounting Turbo mounting and Exhaust manifold [new# 1687800]
1 1S4295-F Gasket turbo mtg Dual throat, turbo to exhaust manifold, 5.33 length x 3.6 width
1 7M7273-F Gasket turbo mtg Single throat, turbo to exhaust manifold
1 1S6595-F Gasket turbo oil Supply    
1 1S4810-F Gasket turbo oil Drain    
4S6137 Stud manifold exhaust 3/8H x 3.2″    
7L0520 Stud manifold exhaust 3/8″ x 2″    
6L8562 Stud manifold exhaust 3/8″ x 1-3/4′    
2S3770 Spacer manifold exhaust 1-5/16″ long    
5M2894 Washer manifold exhaus hardened, for 3/8″ studs (22132″ x 13/32″ x .1Q9″ thick)
BLOCK  
2 614613-B Spacer plate Steel    
614361 Insert counterbore .0304 thick    
9Y3368 Insert counterbore .0324 thick    
6I4362 Insert counterbore .0343 thick    
2W3815 Insert counterbore .0625 thick    
614364 Insert counterbore .0652 thick    
614365 Insert counterbore .1047 thick    
5N0093 Insert counterbore .1067 thick    
614366 Insert counterbore .1087 thick    
1010523 Insert counterbore .2051 thick    
1010524 Insert counterbore ■2031 thick    
1010525 Insert counterbore .2071 thick    

Caterpillar

Diesel 1099 CID

3408/18.0L

(Continued)

   8 Cylinder Bore 5.400 Stroke 6.000   

4W6061 Repair sleeve Lower liner oring receiver bore area
4W4588 Repair sleeve Lifter bore    

Caterpillar G3408/18.0L 8 Cylinder  
Gas Bore 5.400  
1099 CID, Natural Gas Stroke 6.000  

CYLINDER KIT

8 PLG7E3888 Cylinder kit 10.0:1 CR
8 PLG4P8996 Cylinder kit Gallery Cooled 9.7:1 CR
12 PLG1607994 Cylinder kit 8.5:1 CR
  PLG7E3888CSWS Cylinder kit With Crevice Style Liner
  PLG4P8996CSWS Cylinder kit With Crevice Style Liner
12 PLG1607994/CS Cylinder kit 8.5:1 CR, With Crevice Style Liner
 
8 7E3888 Piston body 10.0:1 Compression Ratio
8 4P8996 Piston body Gallery Coaled 9.7 :1 C.R.
12 1607994 Piston body 8.5: 1 C.R.
8 8N1608 Piston pin 2.QQQ dia, 4.4Q5 length; Use with D1 piston (wide taper rod)
16 7E5665 Retainer piston pin Use with 2.QQQ pin diameter [repl 8N7295]
8 7E3888SI Ring set For use only with 7E3888 piston
8 G3400RS Ring set For 4P8996 Gallery Cooled Piston Only
 
8 2W6000 Cylinder liner kit 5.4QQQ bore (uses 1183732 oring kit) [New# 1979322]
  2W6000CSWS Cylinder liner 5.4DDD bore, Lower crevice seal liner
8 1183732 Cylinder liner oring kit For one liner, contains: (3) 1102220, (1) 9L5854
8 1183732CS Cylinder liner oring kit For one liner, for lower crevice seal liner

BEARINGS

5 2170390 Bearing main pair  
4W5492-010 Bearing main pair .010,1.645 length, 4.7492/4.7508 std journal
4W5698 Bearing main pair .Q25# 1.645 length, 4.7492/4.7508 std journal [repl 6N4168, 7N1192,8N5422]
4W5699 Bearing main pair .050# 1.645 length, 4.7492/4.7508 std journal [repl 6N4170, 7N1194,8N5423]
 
2 7E9262 Thrust washer 2 per engine, 0.228 thick, no centering tab
 
8 9Y9497G Bearing rod pair Std, Grooved, 1.5350 length, 3.8189/3.8197 journal
9Y9497G-010 Bearing rod pair .010H
4W5702G Bearing rod pair .025# Grooved, 1.5350 length, 3.8189/3.8197 std journal
4W5703 Bearing rod pair ■050M
 
8 9Y7735G Bearing rod pair Std, Grooved, 1.9300 length, 3.5425/3.5441 journal
4FD306-Up, 1RK1-Up
7E0558 Bearing rod pair .025,1.9300 length, 3.5425/3.5441 std journal
7E0559 Bearing rod pair .050,1.930Q length, 3.5425/3.5441 std journal
 
3 4N0685 Bearing cam Position 2-7
2 4N6658 Bearing cam Front, position 1
 
8 8N0705 Bushing con rod 2.00 pin, straight
8 8N0706 Bushing con rod 2.DD pin, taper 6 degree
8 8N2018 Bushing con rod Wide taper rod, 1.9845 ID# 2.1825 0D, 1.875 0AL (can use 4P8495)
8 4P8495 Bushing con rod 2.00 pin, taper 9 degree, with relief

GASKET & SEALS

1 408261 Set overhaul Turbo Aftercaoled
1 408263 Set cylinder head Multiple
 
8 5P5678 Gasket valve cover Order by the Meter

Caterpillar G3408/18.0L 8 Cylinder  
Gas (Continued) Bore 5.400  
1099 CID, Natural Gas Stroke 6.000  

1      5P5678-08                Gasket valve cover

Both valve covers

 
1 1425868 Seal crankshaft rear [rep( 2W1734]
1 1425867 Seal crankshaft front [repl 2W1733]
 
1 4N1151 Gasket oil pan  
16 3E6772 Seal water Through spacer plate 14W1055)

ALVE TRAIN

  CYLHEAD NOTE For complete and bare cylinder heads – Refer to Cylinder Head Catalog or Call with casting
 
G3400HEAD1
esn 6NB, 6FW, 6YRf 3WR: Thin head
16 1227353 Valve intake Intake, 20 degree
16 1018314 Valve exhaust 20 Degree, 7.14 length
32 4N5906 Valve spring 2.525 free, 1.25Q 0D# 0.866 ID, 0.192 wire; single spring engines, use with 6N7175 rotator
16 1511330 Valve guide intake
16 1511329 Valve guide Exhaust
64 2A4429 Valve lock 0.372 stem dia, 2G, 7 degree
32 6N7175 Rotator with shield, single spring engines
32 6N7174 Rotator shield use with 6N7175 and 1W5300, do not use with 4W2474
16 1227352 Valve insert Intake, 20 degree; use with 1227353
16 1986529 Valve insert 20 degree
Exhaust
 
G3400HEAD2
esn 4FD343-Up and 1RK1-Up
16 2120932 Valve intake 20 degree, 7.62Q1 length
esn 6NB, 6FW, 6YR, 3WR; Thick head
16 2120933 Valve exhaust 20 degree, 7.62Q1 length
32 4N5906 Valve spring 2.525 free, 1.25Q 0Df 0.866 ID, 0.192 wire; single spring engines, use with 6N7175 rotator
16 2137536 Valve guide intake
16 2137537 Valve guide Exhaust
64 2A4429 Valve lock 0.372 stem dia, 2G, 7 degree
32 6N7154 Rotocoil No shield
16 1227352 Valve insert Intake, 20 degree; use with 1227353
16 1986529 Valve insert 20 degree
Exhaust
 
16 3B0623 Plug  
12 3B0645 Plug cup  

Caterpillar G3408/18.0L 8 Cylinder  
Gas (Continued) Bore 5.400  
1099 CID, Natural Gas Stroke 6.000  
8 7W3860 Spark plug adapter    
8 2N7174 Gasket spark plug adp Metal gasket  
8 2S2251 Seal spark plug adp    
CRANKSHAFT    
1 1W5009 Crankshaft    
COOLING SYSTEM    
2 4W4794 Thermostat Used with 7W8066 water lines group only, 18Q degree [new# 2477133]  
2 7C3095 Thermostat 190 degrees [new# 2477133]  
2 3S9643 Thermostat seal    
   
1 6V2543 Set water pump    
With Correct Serial & Arrangement #  
1 1049636 Set water pump    
With Correct Serial & Arrangement #  
1 2177884 Set water pump    
With Correct Serial & Arrangement #  
   
1 1293068 Water pump kit Ball bearing style pump (Does not contain seals or impeller; replaces 9N6289)  
With Correct Serial & Arrangement #  
1 1293069 Kit water pump rebuild    
With Correct Serial & Arrangement #  
   
1 7C1067 Impeller    
1 1010700 Seal group water pump    
1 4W3864 Seal group water pump Basic  
1 8C3100 Seal water pump Water pump oil  
1 7W1821 Shaft water pump    
1 7C1652 Adapter inlet    
1 2L5271 Bearing water pump Water pump drive gear  
1 1B3867 Bearing water pump Water pump drive gear  
1 1087930 Bearing water pump Water pump drive gear, roller type  
BLOCK    
9Y3368 Insert counterbore .0324 thick  
2W3815 Insert counterbore .0625 thick  
5N0093 Insert counterbore .1067 thick
Caterpillar 3412/27.0L 12 Cylinder  
Diesel Bore 5.400  
1649 CID Stroke 6.000  

CYLINDER KIT

12 PLG6N4126 Cylinder kit 2.QQQ pinr PC engines, straight and wide taper rodf 460 hp [6N4126 piston, 8N0822 rings, 7N9807 pinr 7E5655 retainers, 2W6000 liner]
12 PLG7N3633 Cylinder kit 2.QQQ pinr PC, Narrow taper rodr 14.5:1 CR, 400 hp [7N3G33 piston, 8NQ822 rings, 7N98Q7 pin, 7E56G! retainers, 2W6000 liner]
12 PLG6N4080 Cylinder kit 2.QQQ pinr U\, straight rad [6N4080 piston, 8NQ822 rings, 7N98Q6 pinf 7E5655 retainers, 2W600Q liner]
12 PLG6N4785 Cylinder kit 2.000 pinr Dl, Straight rod [6N4785 piston, 8N0822 rings, 7N9806 pinr 7E5665 retainers, 2W6000 liner]
12 PLG7N3509 Cylinder kit 2.000 pinr Dlr Narrow taper rod, 15.2:1 CRr Under 350 hp [7N3509 pistan, 8N0822 rings, 7N9806 pinf 7E5665 retainers, 2W6000 liner]
12 PLG7N3511 Cylinder kit 2.000 pinr DL Narrow taper rod [7N3511 piston, 8N0822 rings, 7N980G pinf 7E5665 retainers, 2WG000 liner]
12 PLG9Y4004 Cylinder kit 2.QQQ pinr U\, wide taper rodf 14.5:1 CR [9Y4004 pistonr 1W8922 rinsr 8N1608 pin, 7E5665 retainers, 2W6000 liner]
12 PLG9Y9889 Cylinder kit 2.000 pin, Dl, wide taper rod, 15.2:1 CR, 350 ■ 425 hp [9Y9889 pist加,1W8922 rings, 8N1 的8 pin, 7E5665 retainers, 2W6000 liner]
12 PLG9Y7212 Cylinder kit 2.QQQ pinr U\, wide taper rodf 15.6:1 CRrupta310hp [9Y7212 piston, 1W8922ringsr 8N1608 pin, 7E5665 retainers, 2W6000 liner]
12 LK1723280-F Cylinder kit 15.5:1 CRr gallery cooled
 
12 6N4126 Piston body 2.00 pin, PC
12 7N3633 Piston body 2.00 pin, PC, 14.5:1
12 6N4080-F Piston 5.4QQQ diar 2.QQQ pinf Dl, straight radr dual nir 1/8k ring; use with ring set 8N0822
12 6N4785-B Piston body 2.00 pin, Dl
12 7N3509 Piston body 2.00 pinr DIJ 5.2:1
12 7N3511-F Piston body 5.4000 diar Dlr 2.000 pin, narrow taper rod, dual nir 1/8k ring; use with 8NQ822 ring set
12 9Y4004 Piston body 2.QQ pinr DIJ4.5:1 [repl 1W9372]
12 9Y9889 Piston body 2.QQ pinr DU 5.2:1 [repl7C3406]
12 9Y7212 Piston body 2.00 pinr DL15.6:1 [repl 2W0865]
 
12 1723280-F Piston body 5.4QQQ diar 15.5:1 CR; gallery coaledr high output engines, oil coaled, aluminum
12 1300241 Piston skirt Used with crowns: 1352837, 1495566, 7C2888
 
12 8N0822 Ring set 1/8 keystone top ring [8NQ5Q2 topr 2P2817 midr 7N7078 oil] 1 cyl set
12 涵922 Ring set 5/32 keystone top ring [1W9460 top, 2P2817 midf 7N7078 oil] 1 cyl set
 
12 7N9807 Piston pin 2.QQQ diar 3.966 length; Use with PC piston: 6N4126f 7N3633
12 7N9806 Piston pin 2.000 diar 4.525 length {straight and narrow taper rod)
12 8N1608 Piston pin 2.QQQ diar 4.405 length; Use with Dl piston (wide taper rad)
12 1687246 Piston pin 2.165 dia[repl 7E1749f 1029796]
12 1687246 Piston pin 2.165 dia[repl 7E1749f 1029796]
 
24 7E5665 Retainer piston pin Use with 2.QQQ pin diameter [repl 8N7295]
24 7E1177 Retainer piston pin Use with 2.165 pin diameter
 
12 2W6000 Cylinder liner kit 5.4QQQ bore (uses 1183732 oring kit) [New# 1979322]
12 2W6000CSWS Cylinder liner 5.4000 bore. Lower crevice seal liner
12 1183732 Cylinder liner oring kit For one liner, contains:⑶ 1102220, (1} 9L5854
12 1183732CS Cylinder liner oring kit For one liner, for lower crevice seal liner
12 9L5854 Cylinder liner oring 11 卯er b如d s抽1,1 per liner
36 1102220 Cylinder liner oring Lower oring seal, 3 per liner

BEARINGS

7 2170390 Bearing main pair  
7 4W5492-010 Bearing main pair .Q1Qf 1.645 length, 4.7492/4.7508 std journal

Caterpillar 3412/27.0L 12 Cylinder  
Diesel (Continued) Bore 5.400  
1649 CID Stroke 6.000  
7 4W5698 Bearing main pair .025# 1.645 length, 4.7492/4.7508 std journal [repl 6N4168, 7N1192,8N5422]  
7 4W5699 Bearing main pair .050# 1.645 length, 4.7492/4.7508 std journal [repl 6N4170, 7N1194,8N5423]  
   
7 4W5700-F Bearing main pair Oversize 0D: .025 〇D, Std ID; 1.645 length  
7 4W5701 Bearing main pair Oversize 0D: .025 0D, .025 ID; 1.645 length [check for availability]  
   
2 7E9262 Thrust washer 2 per engine, 0.228 thick, no centering tab  
   
12 9Y9497G Bearing rod pair Std, Grooved, 1.5350 length, 3.8189/3.8197 journal  
12 9Y9497G-010 Bearing rod pair .010, Grooved, 1.535D length, 3.8189/3.8197 std journal  
12 4W5702G Bearing rod pair .Q25# Grooved, 1.5350 length, 3.8189/3.8197 std journal  
   
12 9Y9497 Bearing rod pair Std, 1.5350 length, 3.8189/3.8197 journal [repl 2170586, 1W7524,6N3908, 6N7436, 8N5426]  
12 9Y9497 10-F Bearing rod pair .010# 1.5350 length, 3.8189/3.8197 std journal  
12 4W5702-F Bearing rod pair ■025,1.5350 length, 3.8189/3.8197 std journal [repl 6N4166,8N5427]  
12 4W5703G Bearing rod pair .Q5Q# 1.5350 length, 3.8189/3.8197 std journal, grooved [repl 6N4167r 8N5428]  
   
12 9Y7735G Bearing rod pair Std, Grooved, 1.9300 length, 3.5425/3.5441 journal  
   
12 9Y7735 Bearing rod pair Std, 1.9300 length, 3.5425/3.5441 journal  
12 7E0558 Bearing rod pair .Q25# 1.9300 length, 3.5425/3.5441 std journal  
12 7E0559 Bearing rod pair .Q5Q# 1.9300 length, 3.5425/3.5441 std journal  
   
2 4N6658-F Bearing cam Front, position 1  
5 4N0685-F Bearing cam Position 2-7  
  1345251 Bearing cam New part# 216-5582 [replaces 4P5Q53]  
   
12 8N0705 Bushing con rod 2.00 pin, straight  
12 8N0706 Bushing con rod 2.QQ pin, taper 6 degree  
12 8N2018 Bushing con rod Wide taper rad, 1.9845 ID# 2.1825 0Df 1.875 OAL (can use 4P8495)  
12 4P8495 Bushing con rod 2.00 pin, taper 9 degree, with relief  
12 6I2726 Bushing con rod Wide taper rod, 2.160 ID  
GASKET & SEALS    
  CATGASKET NOTE For gasket sets: Call with Serial and Arrangement Numbers  
CAMSHAFT    
  CAMSHAFT CAMSHAFT Remanufactured available, call with casting number  
24 1017788 Cam follower roller type, replaces 9Y4011  
24 4W3817 Pin and roller used to service 1017788 lifter  
VALVE TRAIN    
  CYLHEAD NOTE Far complete and bare cylinder heads – Refer to Cylinder Head Catalog or Call with casting  
24 1152367-F Valve exhaust 1.646 head dia, 7.132 length, 2G [repl: 1061111,1W3860]  
24 1220321 Valve exhaust 1.646 head dia, 7.250 length, 2G  
C series engines  
24 1537024 Valve exhaust 1.646 head dia, 7.953 length, 2G  
E series engines  
24 1152368-F Valve intake 1.771 head dia, 7.140 0ALf 2G [repl: 1085902, 2W2622]  
24 1220322 Valve intake 1.771 head dia, 7.250 OAL, 2G  
C series engines  
24 1537023 Valve intake 1.85Q head dia, 7.951 0AL.2G  
E series engines  
96 4P4661-F Valve lock Single groove: use 2M429 lock, 1862001 rot, 1757523/1757526 springs, 1537023/1537024 valves  
96 2A4429 Valve lock 0.372 stem dia, 2G, 7 degree  

Caterpillar 3412/27.0L   12 Cylinder  
Diesel (Continued)   Bore 5.400  
1649 CID     Stroke 6.000  
48 4N2803 Valve guide 0.3750 ID, 0.6890 0D, 3.250 length, plain; Std dia, intake and exhaust [new# 1737188]
48 1737188/002 Valve guide .002 oversize    
48 7C0363-F Valve guide .DD5 oversize    
48 7C5306-F Valve guide .020 oversize    
48 1227374 Valve guide 0.374Q ID, 0.6890 0D, 3.050 length
C series engines
48 1227375 Valve guide 0.3745 ID, 0.6298 OD, 3.358 length
E series engines
48 4N5906 Valve spring 2.525 free, 1.25Q 0D, 0.866 ID, 0.192 wire; single spring engines, use with 6N7175 rotator
48 4W2471 Valve spring 2.341 free, 1.469 0Df 1.069 ID, 0.200 wife; outer, dual valve spring
B & C series engines
48 4W2472 Valve spring 2.678 free, 0.989 0D, 0.739 ID, 0.125 wire; inner, dual valve spring
B & C series engines
48 1027665 Valve spring single spring: use 2A4429 lock, 1862001 rot, 1757523/1757526 springs, 1537023/1537024 valves
48 1757526 Valve spring 3.285 free, 1.429 0Df 1.075 ID, 0.177 wire; outer, dual valve spring
E series engines
48 2113122 Valve spring 2.885 free, 0.992 0Df 0.740 ID, 0.127 wire; inner, dual valve spring [replaces 1757523]
E series engines
48 6N7175 Rotator with shield, single spring engines  
48 6N7174 Rotator shield use with 6N7175 and 1W53QQ, do not use with 4W2474
48 4W2474 Rotator use with dual valve springs  
B & C series engines
48 1862001 Rotator use with dual spring engines  
E series engines
24 4N5893 Valve insert Intake, I PD standard size 1.817″
24 391921 Valve insert Intake, .005 over  
24 391922 Valve insert intake, .010 over  
24 391923 Valve insert intake, .020 over  
24 SB1812E-7 Valve insert Intake, late style with swirl plate
B series engines
24 SB1 的 1E.1 Valve insert intake [1564168,1753617  
E series engines
24 1W5283 Valve insert Exhaust, IPD standard size 1.692″
24 4S8902-F Valve insert Exhaust, .QQ5 oversize  
24 4S8903 Valve insert Exhaust, .01Q over IPD standard  
12 1080219-B Injector sleeve For HEUI injectors  
3412E sn: 80M, 9KS, 9PW
12 10802190RK-B Seal kit For 1Q8Q219 sleeve  
CRANKSHAFT  
1 1678130-B Vibration damper      
FUEL I INJECTOR  
12 1895390-B Injector seal kit HEUI: External, for 1 injector, contains:9X7419 oring upper, 9X7418 oring center, 9X7317 oring lower
For HEUi Injectors
12 7N9843 Capsule nozzle PC Engines (repl 4N1251)  
12 9L6884 Injector nozzle Dlf Small capsule style nozzle  
Tm^OIAIR  
TURBO TURBOCHARGER New or remanufactured available, call for pricing
BLOCK  
2 614611-B Spacer plate Steel    
614361 Insert counterbore .0304 thick    
9Y3368 Insert counterbore .0324 thick    
6I4362 Insert counterbore .0343 thick    

Caterpillar 3412/27.0L 12 Cylinder  
Diesel (Continued) Bore 5.400  
1649 CID Stroke 6.000  
2W3815 Insert counterbore .0625 thick  
614364 Insert counterbore .0652 thick  
614365 Insert counterbore .1047 thick  
5N0093 Insert counterbore .1067 thick  
614366 Insert counterbore .1087 thick  
1010523 Insert counterbore .2051 thick  
1010524 Insert counterbore .2031 thick  
1010525 Insert counterbore .2071 thick  
4W6061 Repair sleeve Lower liner oring receiver bore area  
4W4588 Repair sleeve Lifter bore
Caterpillar G3412/27.0L 12 Cylinder  
Gas Bore 5.400  
1649 CID, Natural Gas Stroke 6.000  

CYLINDER KIT

12 PLG7E3888 Cylinder kit 10.0:1 CR
12 PLG4P8996 Cylinder kit Gallery Cooled 9.7:1 CR
12 PLG1607994 Cylinder kit 8.5:1 CR
12 PLG7E3888/CS Cylinder kit 10.0:1 C.R., with Crevice Style Liner
12 PLG4P8996/CS Cylinder kit Gallery Cooled 9.7:1 CRf With Crevice Style Liner
12 PLG1607994/CS Cylinder kit 8.5:1 CRr With Crevice Style Liner
 
12 7E3888 Piston body 10.0:1 Compression Ratio
12 4P8996 Piston body Gallery Cooled 9.7 :1 C.R.
12 1607994 Piston body 8.5:1 C.R.
12 8N1608 Piston pin 2.QQQ diar 4.405 length; Use with Dl piston (wide taper rod)
24 7E5665 Retainer piston pin Use with 2.QQQ pin diameter [repl 8N7295]
 
12 7E38888SI Ring set For use only with 7E3888 piston
12 G3400RS Ring set For 4P8996 Gallery Cooled Piston Only
 
12 2W6000 Cylinder liner kit 5.4000 bore {uses 1183732 oring kit) [New# 1979322]
12 2W6000CSWS Cylinder liner 5.4QQQ bore. Lower crevice seal liner
12 1183732 Cylinder liner oring kit For one liner, contains:⑶ 1102220,⑴ 9L5854
12 1183732CS Cylinder liner oring kit For one liner, for lower crevice seal liner

BEARINGS

7 2170390 Bearing main pair  
  4W5492-010 Bearing main pair .Q1Qf 1.645 length, 4.7492/4.7508 std journal
  4W5698 Bearing main pair .025,1.645 length, 4.7492/4.7508 std journal [r 印16N4168,7N1192,8N5422]
  4W5699 Bearing main pair .050f 1.645 length, 4.7492/4.7508 std journal [repl 6N417Qr 7N1194r 8N5423]
 
12 9Y9497G Bearing rod pair Stdr Grooved, 1.5350 length, 3.8189/3.8197 journal
  9Y9497G-010 Bearing rod pair ■010″
  4W5702G Bearing rod pair .Q25f Grooved, 1.535Q length, 3.8189/3.8197 std journal
  4W5703 Bearing rod pair .050″
 
12 9Y7735G Bearing rod pair Stdr Grooved, 1.9300 length, 3.5425/3.5441 journal
  7E0558 Bearing rod pair .Q25f 1.9300 length, 3.5425/3.5441 std journal
  7E0559 Bearing rod pair .050,1.9300 length, 3.5425/3.5441 std journal
 
2 7E9262 Thrust washer 2 per gngi 油,0.228 thick,加邙ntering tdb
 
5 4N0685 Bearing cam Position 2-7
2 4N6658 Bearing cam Front, position 1
 
12 8N0705 Bushing con rod 2.00 pin, straight
12 8N0706 Bushing con rod 2.QQ pinr taper 6 degree
12 8N2018 Bushing con rod Wide taper radr 1.9845 IDf 2.1825 0Dr 1.875 0AL (can use 4P8495)
12 4P8495 Bushing con rod 2.00 pinr taper 9 degree, with relief

GASKET & SEALS

1 412091 Set overhaul 7DB1-Upr Non Turbo
1 412111 Set overhaul 7DB1 -Upr Turbo Afteroooled
 
1 412093 Set cylinder head 7DB1 -Up, Non Turbo, multiple
1 412113 Set cylinder head 7DB1 -Upr Turbo Aftercooled, multiple

Caterpillar G3412/27.0L   12 Cylinder  
Gas (Continued)   Bore 5.400  
1649 CID, Natural Gas     Stroke 6.000  
412114 Set cylinder head 7DB1-Up, single  
 
1 5P5678-13 Gasket valve cover      
Both valve covers
1 5P5678-07 Gasket valve cover      
One valve cover
 
1 1425868 Seal crankshaft rear [rep( 2W1734]  
1 1425867 Seal crankshaft front [repl 2W1733]  
 
1 4N1151 Gasket oil pan      
1 4N1151-12 Gasket oil pan 1-piece    
24 3E6772 Seal water Through spacer plate I4W1055)  
CAMSHAFT  
1 2W5289 Camshaft      
With Correct Serial Number
1 4P6896 Camshaft      
With Correct Serial Number
1 4P7694 Camshaft      
With Correct Serial Number
24 1055139 Lifter      
1055139RK Lifter repair kit Roller and pin set  
VALVE TRAIN  
CYLHEAD NOTE Far complete and bare cylinder heads – Refer to Cylinder Head Catalog or Call with casting
 
G3400HEAD1
esn 7DB, 3NK, 62M, 8LW
24 4W5374 Valve intake      
With correct serial number
24 1227353 Valve intake Intake, 20 degree  
24 2W2443 Valve exhaust 30 degree, 7.14″ length  
24 1018314 Valve exhaust 20 Degree, 7.14 length  
48 4N5906 Valve spring 2.525 free, 1.250 0Df 0.866 ID, 0.192 wire; single spring engines, use with 6M7175 rotator
24 1511330 Valve guide intake    
With correct serial number
24 1511329 Valve guide Exhaust    
With correct serial number
96 2A4429 Valve lock 0.372 stem dia, 2G, 7 degree  
48 6N7175 Rotator with shield, single spring engines  
48 6N7154 Rotocoil No shield    
48 7N7174 Shield      
24 4N5893 Valve insert intake, IPD standard size 1.817′  
24 1227352 Valve insert Intake, 20 degree; use with 1227353
24 4W4325 Valve insert Exhaust, 30 degree  
24 1986529 Valve insert 20 degree    
Exhaust
12 7W3860 Spark plug adapter      
With correct serial number
12 2127519 Spark plug adapter      
With correct serial number
 

Caterpillar G3412/27.0L

Gas (Continued) 1649 CID, Natural Gas

12 Cylinder Bore 5.400 Stroke 6.000  

G3400HEAD2  
esn 7DB# 3NK, 6ZMf 8LW (Thick head)  
24 2120932   Valve intake 20 degree, 7.6201 length    
24 2120933   Valve exhaust 20 degree, 7.62Q1 length    
48 4N5906   Valve spring 2.525 free, 1.25Q 0Df 0.866 ID, 0.192 wire; single spring engines, use with 6N7175 rotator  
24 2137536   Valve guide Intake      
24 2137537   Valve guide Exhaust      
96 2A4429   Valve lock 0.372 stem dia, 2G, 7 degree    
48 6N7154   Rotocoil No shield      
24 1227352   Valve insert Intake, 20 degree; use with 1227353  
24 1986529   Valve insert 20 degree      
Exhaust  
12 2137539   Spark plug adapter        
   
24 3B0623   Plug        
20 3B0645   Plug cup        
12 2N7174   Gasket spark plug adp Metal gasket      
12 2S2251   Seal spark plug adp        
CRANKSHAFT      
1 1W6213   Crankshaft        
With Correct Serial Number  
1 1512941   Crankshaft        
With Correct Serial Number  
1 2W4088   Crankshaft        
With Correct Serial Number  
COOLING SYSTEM      
  3400WPUMP          
For gaskets and parts: Check correct Serial and Arrangement numbers    
2 4W4794   Thermostat Used with 7W8066 water lines group only, 180 degree [new# 2477133]  
2 7C3095   Thermostat 190 degrees [new# 2477133]    
2 3S9643   Thermostat seal        
   
1 6V2543   Set water pump        
1 1036192   Set water pump        
1 1052010   Set water pump        
1 2177884   Set water pump        
   
1 1293068   Water pump kit Ball bearing style pump (Does not contain seals or impeller; replaces 9N6289)  
1 1293069   Kit water pump rebuild        
1 1386744   Kit water pump rebuild        
   
1 7C1068   Impeller        
1 4N5836   Impeller        
1 1067150   Seal group water pump        
1 4W3864   Seal group water pump Basic      
1 1313815   Seal group water pump        
1 1280317   Seal group water pump        
1 1354928   Shaft water pump        
1 1333572   Shaft water pump        
1 1236666   Shaft water pump        
1 6N0139   Shaft water pump        
1 8C3100   Seal water pump Water pump nil    

Caterpillar G3412/27.0L 12 Cylinder  
Gas (Continued) Bore 5.400  
1649 CID, Natural Gas Stroke 6.000  
   
1 1012749 Backing plate    
1 4N5835 Adapter inlet    
1 7C1652 Adapter inlet    
   
1 1087390 Bearing water pump Roller type  
1 1B3867 Bearing water pump Water pump drive gear  
1 2L5271 Bearing water pump Water pump drive gear  

BLOCK

9Y3368 Insert counterbore .0324 thick
2W3815 Insert counterbore .0625 thick
5N0093 Insert counterbore .1067 thick
Caterpillar 3508/34.5L 8 Cylinder  
Diesel Bore 6.700  
2105 CID Stroke 7.000  

CYLINDER KIT

8 PLG7C2431/8206 Cylinder kit 6.7QQQ bore, small flange liner, Dl [7C2431 piston, RS3500D rings, 1388506 pin, 8N7296 retainer, 13238206 liner, 6V3774seal kit]
8 PLG7C2431 Cylinder kit 6.7QQQ bore, large flange liner, Dl [7C2431 piston, RS35Q0D rings, 1388506 pinf 8N7296 retainer, 1106993/2117826 linerr 6V3774 seal kit]
8 PLG9Y4124HD/82 Cylinder kit 6.7QQQ bore, small flange liner, Dl [9Y4124HD piston, RS350QD rings, 1388506 pin, 8N7296 retainer, 1238206 liner, 6V3774 seal kit]
8 PLG9Y4124HD Cylinder kit 6.7000 bore, large flange liner, Dl [9Y4124HD piston, RS3500D rings, 1388506 pin, 8N7296 retainer, 1106993/2117826 linerr 6V3774 seal kit]
8 PLG9Y2100HD Cylinder kit 6.7000 bore [9Y2100 piston, RS3500D rings, 1388506 pin, 8N7296 retainers]
 
8 7C2431 Piston body 6.7QQQ diar Dlr 13.0:1 CRf 1 piece cast aluminum piston [repl 4W7402]
8 9Y4124HD Piston body 6.7000 diar Dlr 13.0:1 CR [repl 7W0552]
8 9Y2100HD Piston body 6.7QQQ diar Dl; 13.5:1 CR
 
8 1388506 Piston pin [repl 4W8484]
16 8N7296 Retainer piston pin  
 
8 RS3500D Ring set 6.7QQQ bore
 
8 1106993 Cylinder liner 6.7000 bore, small flange: 8.332 dia x Q.498 height [repl 1189494]
8 1238206 Cylinder liner 6.7QQQ bore, large flange: 8.150 dia x 0.498 height
8 6V3774 Cylinder liner oring kit Kit for 1 liner; Contains: (1) 8N47Q7r |3) 7N2046
8 8N4707 Cylinder liner oring Upper filler band
24 7N2046 Cylinder liner oring Lower oring seal

BEARINGS

5 1050253 Bearing main pair Stdr 6.300 jaumal, 6.6836 housing borer 2.248 length [4W5704]
5 1050254 Bearing main pair .025
5 1496033 Bearing main pair .050 [repl 1050255]
 
2 7C6209 Thrust washer  
 
8 1077330 Bearing rod pair Stdr 5.3160 jaurnaL 5.6316 housing borer 2.248 length [7E7997,1W7538]
8 1077331 Bearing rod pair .025
8 1077332-B Bearing rod pair .050
 
10 7N2048 Bearing cam Early style
10 1011198-F Bearing cam  
10 1161359 Bearing cam  
 
8 1W9166-F Bushing con rod use with rods: 1W43Q0f 1W48QQ, 8N6Q20
8 1181655-F Bushing con rod use with rods: 144Q725f 1612500

GASKET & SEALS

CATGASKET NOTE For gasket sets: Call with Serial and Arrangement Numbers
8 2748567 Gasket cylinder head [replaces 1106991]
8 1345958 Oring valve cover [repl 4W1596]
2067030 Seal valve cover Fits ukH Series with Mill & Natural Gas applications; ribbed style seal
2082364 Seal valve cover Fits uk” Series with EUI & B Series; ribbed style seal
8 2W2073 Oring block cover Black side caver aring
2082363 Seal side cover ribbed style seal
2082362 Seal camshaft cover ribbed style seal

Caterpillar 3508/34.5L 8 Cylinder  
Diesel (Continued) Bore 6.700  
2105 CID Stroke 7.000  

CAMSHAFT

CAMSHAFT CAMSHAFT Remanufactured available, call with casting number
24 2636679RK Lifter repair kit Includes: pin and roller [replaces 1329439RK]

VALVE TRAIN

CYLHEAD NOTE For complete and bare cylinder heads – Refer to Cylinder Head Catalog or Call with casting
32 7E4609 Valve intake/exhaust 2.205 head, 0.3717 stem, 30 deg [repl 7C6217]
Intake and Exhaust for early engines; intake only for late engines with 1219839 exhaust valve
16 2102542 Valve intake 2.2Q5 head dia, 0.3717 stem, 20 deg [repl 1212028]
16 1219839 Valve exhaust 30 degree, tapered stem
Exhaust for late engines
16 1219835 Valve exhaust 2.205 head dia, 0.3717 stem, 45 deg [new# 2102529]
16 1944897 Valve exhaust 2.205 head dia, 0.4950 stem, 45 deg
32 1339306 Valve guide 0.3735 ID, 4.060 length, step for seal [repl 1302613, 7N1819]
1665944 Valve guide 0.005 oversize [Std# 13393Q6]
1491982 Valve guide 0.020 oversize [Std# 1339306]
32 9Y1847 Valve guide 0.3745 ID, 4.060 length, counterbared, plain
64 2A4429 Valve lock 0.372 stem dia, 2G, 7 degree
32 7N1903 Valve spring Inner
32 7N1904 Valve spring Quter
32 1333814 Rotator Without shield; [Order 4P2520 for rotator with 4P2522 shield]
1189491 Valve insert Exhaust, 2.367 0D# 30 deg [can use 2102529 valve with 1302608 insert] [repl 1W1801]
Use with 7E4609 valve for intake and exhaust  
7E5862 Valve insert Intake, 2.367 QD, 30 deg [can use 2102542 valve with 13Q26Q7 insert]
1302607 Valve insert Intake; 2.387 0D, 20 deg [4P6776]
1302608 Valve insert Exhaust; 2.366 ODf 45 deg
TUI^OIAIR    
TURBO TURBOCHARGER New or remanufactured available, call for pricing
BLOCK    
7W5949 Sleeve counter bore 0.1250
1204334 Sleeve counter bore 0.2000
1205337 Sleeve counter bore 0.3000

Caterpillar G3508 / 34.5L 8 Cylinder  
Gas Bore 6.700  
2105 CID, Natural Gas Stroke 7.000  

3500WPUMP1

For Group: 6I3520, 7E9781, 7E9782, 2128168, 2128169, 2128166

3500WPUMP2

For Group: 1664381, 1664378, 2128172, 2128177 3500WPUMP3

For Group: 1664380,1664377,2128175,2128176  
CYLINDER KIT    
8 1014140 Piston body 8.0:1 Compression Ratio  
8 1339375 Piston body 8.0:1 Compression Ratio  
8 7E7600 Piston body 9.0:1 Compression Ratio  
8 614609 Piston body 11.0:1 Compression Ratio  
8 1269497 Piston body 12.0:1 Compression Ratio  
8 1282385 Piston body 12.0:1 Compression Ratio  
   
8 1388506 Piston pin [repl 4W8484]  
16 8N7296 Retainer piston pin    
8 7E2899 Ring set    
   
8 1106991 Cylinder liner Thick flange, 8.3317″  
8 1238206 Cylinder liner 6.7000 bore, large flange: 8.150 dia x 0.498 height  
8 6V3774 Cylinder liner oring kit Kit for 1 liner; Contains: (1) 8N47Q7, (3) 7N2046  
BEARINGS    
5 1050253 Bearing main pair Std, 6.300 jaurnai, 6.6836 housing bore, 2.248 length [4W5704]  
  1050254 Bearing main pair ■025  
  1050255 Bearing main pair ■05CT  
   
2 7C6209 Thrust washer    
   
8 1077330 Bearing rod pair Std, 5.3160 journal, 5.6316 housing bore, 2.248 length [7E7997, 1W7538]  
  1077331 Bearing rod pair ■025  
  1070332 Bearing rod pair .050H  
   
10 7N2048 Bearing cam Early style  
10 1161359 Bearing cam    
Late style  
   
8 1181655 Bushing con rod    
16 1W4594 Bushing rocker arm    
GASKET & SEALS    
1 508031 Set overhaul 2JF1-Up, Magneto With Wet Manifold  
1 508041 Set overhaul 9TG1-Up#4WD1-Up Wet Manifold  
   
1 508033 Set cylinder head 2JF1-Up, Magneto With Wet Manifold, multiple  
1 508043 Set cylinder head 9TG1-Up# 4WD1-Up Wet Manifold, multiple  
   
8 508044EM Set cylinder head Single head, E.I.S. and Magneto ignition systems  
8 516114 Set cylinder head Dry ceramic manifold, single  
   
1 2082362 Seal camshaft cover ribbed style seal  
1 2082363 Seal side cover ribbed style seal  
   
Caterpillar G3508 / 34.5L   8 Cylinder  
Gas   (Continued)   Bore 6.700  
2105 CID, Natural Gas   Stroke 7.000  
1 1138432 Seal crankshaft front      
1 1138433 Seal crankshaft rear      
 
1 7E2631 Gasket oil pan      
1 2067030 Seal valve cover Fits ukH Series with Mill & Natural Gas applications; ribbed style seal
CAMSHAFT  
  2636679RK Lifter repair kit Includes: pin and roller [replaces 1329439RK]
16 8F8858 Button rocker arm      
16 9F7707 Ring button retaining For 8F8858    
VALVE TRAIN  
  CYLHEAD NOTE For complete and bare cylinder heads – Refer to Cylinder Head Catalog or Call with casting
 
16 2636679 Lifter Roller type, updated utilizes a new method of ustakingM the bronze bushing to the lifter body [repl
      1329439,2W3256,4P1827)  
 
32 7N1903 Valve spring Inner    
32 7N1904 Valve spring Outer    
16 9Y1847 Valve guide 0.3745 ID, 4.060 length, counterbored, plain
16 1845495 Valve guide Intake; Q.3705 IDr 4.Q5Q length, step for seal
16 9Y1846 Valve guide Intake; Q.3745 iDr 3.600 length, plain
16 1845494 Valve guide Exhaust; Q.37Q5 IDr 4.Q5Q length, step for seal, counterbored
32 1376856 Valve stem seal Methane    
64 2A4429 Valve lock 0.372 stem dia, 2Gr 7 degree  
32 1333814 Rotator Without shield; [Order 4P2520 for rotator with 4P2522 shield]
32 7W0028 Valve insert Intake and Exhaust -382″ depth  
32 611713 Valve insert Intake and Exhaust, 0.460″ depth
40 3B0623 Plug      
16 9S8002 Plug oring      
8 3J7354 Seal oring      
40 3B0645 Plug cup      
32 2045426 Water seal      
32 2045427 Water seal      
COOLING SYSTEM  
4 614950 Thermostat 180F degree    
4 7C3095 Thermostat 190 degrees [new# 2477133]  
4 3S9643 Thermostat seal      
 
1 2219278 Kit water pump rebuild      
1 4W3864 Seal group water pump Basic    
2 5N4383 Thrust washer      
4 8H3128 Bolt socket head      
4 8M2933 Shim carrier      
1 9X4594 Seal lip type      
1 1275400 Bearing sleeve      
1 2128179 Shaft Striaght joint press fit  
1 2128183 Impeller Press fit    
 
1 2225152 Kit water pump rebuild      
2 0S1618 Bolt      
1 3D2824 Seal oring      
2 4N5834 Filter weep hole      
1 7N4758 Thrust washer      

Caterpillar G3508 / 34.5L 8 Cylinder  
Gas (Continued) Bore 6.700  
2105 CID, Natural Gas Stroke 7.000  
1 8C5236 Seal lip type    
2 9M1974 Washer hardened    
1 1664374 Ring assembly    
1 1664376 Seal group    
1 2128180 Shaft Striaght joint press fit  
1 2128184 Impeller Press fit  
   
1 2225153 Kit water pump rebuild    
2 0S1618 Bolt    
1 3D2824 Seal oring    
2 4N5834 Filter weep hole    
1 7N4758 Thrust washer    
1 8C5236 Seal lip type    
2 9M1974 Washer hardened    
1 1664374 Ring assembly    
1 1664376 Seal group    
1 2128180 Shaft Striaght joint press fit  
1 2128187 Impeller Press fit  

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